Y-shaped breakoutY形分出结构
The breakout follows a Y-shaped route toward separate ends. Bend clearance and fixing can be arranged around the split.分出位置形成Y形走向，可把一处接入分向不同端头。安装时围绕分出点安排弯曲和固定。
Molded Strain Relief模制应力消除
2-Pin Circular Connector Overmolded Y-Branch Harness两针圆形接头注塑Y形线束
2-Pin Circular Connector Overmolded Y-Branch Harness combines y-shaped breakout, circular connection end, plug-in connection end. Interface, circuit and installation data guide dimensions, material selection and sample review.两针圆形接头注塑Y形线束的结构重点包括Y形分出结构、圆形连接端、插接式端头。接口、电路与安装资料将作为尺寸、物料和样品制作的确认依据。
- Y-shaped breakoutY形分出结构
- Circular connection end圆形连接端
- Plug-in connection end插接式端头
CONSTRUCTION结构解析
Connection structure and design details连接结构与设计要点
Use the 2-pin circular connector overmolded y-branch harness form as a starting point and confirm these design points against drawings and the actual equipment.以两针圆形接头注塑Y形线束的结构形式为起点，结合图纸和实际设备确认以下设计要点。
Circular connection end圆形连接端
The end uses a circular interface form, with connection positions planned around mating direction, retention and cable exit.端头具有圆形接口形式，可围绕对插方向、端部固定和线缆出口规划连接位置。
Plug-in connection end插接式端头
The end uses a plug-in form, with clearance arranged for insertion, removal and cable bends.端头采用插接形式，可围绕安装位置安排插入、退出及线缆弯曲空间。
Molded-end outline包覆端头轮廓
The end transition has an overmolded form. Its outline can be configured around mating access and cable-turn clearance.端头过渡段具有包覆形态，可围绕接口插拔和线缆转向空间调整外部轮廓。
Trunk and branch layout主干与分支
Locate trunk and branch datums from equipment fixing points. Allow room for mating, bends and servicing so branches do not transfer installation loads to contacts.以设备固定点确定主干和各支路的尺寸基准，预留插拔、弯曲和维护空间，避免支路把拉力传递到端子。
CONFIGURATION结构与选配
Construction & customization options结构与定制配置
The table describes the construction and available configuration choices. Materials, dimensions, circuits and inspection requirements are agreed for each project.以下说明展示结构与可配置内容。具体材料、尺寸、电路和检验要求按项目确认。
| Strain-relief geometry, length and exit angle尾套几何、长度和出线角度 | Define boot length, profile, exit angle and nearby fixing points.定义尾套长度、外形、出线角度和附近固定点。 |
|---|---|
| Material hardness, jacket compatibility and adhesion材料硬度、护套相容与粘接 | Select hardness and bonding for the jacket material and intended bending duty.按护套材料与目标弯曲条件选硬度和粘接方式。 |
| Mold parting, insert support and process conditions模具分型、嵌件支撑和工艺条件 | Insert support, parting lines and molding conditions should protect internal terminations.嵌件支撑、分型位置和成型条件应保护内部端接。 |
| Bend, pull and retention inspection plan弯折、拉力与固定检验方案 | Verify bending, pull force and fixing retention in the installed configuration.按完整安装状态验证弯折、拉力与固定保持。 |
| Installation and operating boundary安装与使用边界 | Provide insert and cable drawings, jacket construction, installed bend envelope, environment and test method.提供嵌件与线缆图纸、护套结构、安装弯曲包络、环境与试验方法。 |
| Sample and release basis样品与放行依据 | Approve tooling, first article, critical dimensions and mechanical/electrical evidence before repeat production.重复生产前确认模具、首件、关键尺寸以及机械与电气证据。 |
APPLICATIONS连接的应用
Application directions应用方向
These are connection directions for project discussion. Suitability depends on interfaces, circuits, installation conditions and project validation; configuration can be adapted to the equipment.以下为可讨论的连接方向。实际适用性取决于接口、电路、安装环境和项目验证，可按设备需求调整。
External interfaces on portable equipment便携设备的外部接口
Consider handling, plug grip and cable bends together. Align the exit direction with the device position during use. Define boot length, profile, exit angle and nearby fixing points.便携设备连接要同时考虑操作手势、插头握持和尾部弯曲空间，线缆出口方向应与实际使用姿态协调。选配时，定义尾套长度、外形、出线角度和附近固定点。
Cable exits and nearby support电缆出口与近端支撑
Keep bending loads away from contacts through appropriate rear support. Review exit angle, retention distance and boot dimensions with the enclosure. Select hardness and bonding for the jacket material and intended bending duty.端头后方的支撑要避免把弯折载荷直接传到接点，出线角度、固定距离和尾套尺寸需与机壳一起评审。选配时，按护套材料与目标弯曲条件选硬度和粘接方式。
Module wiring within enclosures机箱内部的模块配线
Coordinate board positions, module removal and wire bends within the enclosure. Preserve insulation clearance and support behind each termination. Insert support, parting lines and molding conditions should protect internal terminations.机箱内部配线需要协调板卡位置、模块拆装和导线转弯空间；端接后的绝缘与支撑不能被外壳挤压。选配时，嵌件支撑、分型位置和成型条件应保护内部端接。
Equipment panels and circular interfaces设备面板与圆形接口
Start with the cutout, panel thickness, mounting direction and rear clearance. Coordinate contact arrangement and cable exit with the complete assembly view. Verify bending, pull force and fixing retention in the installed configuration.面板连接以开孔、板厚、装配方向和后方净空为起点；接点排列与电缆出口还需要对应完整总装视图。选配时，按完整安装状态验证弯折、拉力与固定保持。
Detachable circular connections可拆卸圆形连接
Check gender, keying, coupling and end-face views together. Equal contact counts do not replace confirmation of the exact series and part numbers. Define boot length, profile, exit angle and nearby fixing points.圆形接口需要同时核对公母、键位、锁紧方式和端视图，针数相同并不能替代完整系列与料号确认。选配时，定义尾套长度、外形、出线角度和附近固定点。
Enclosure entries and cable retention机箱穿线与入口固定
Match cable entries to actual diameter, panel thickness and fixing method. Keep jacket retention independent of the internal termination. Select hardness and bonding for the jacket material and intended bending duty.线缆入口需匹配实际外径、板厚和固定方式；护套夹持与内部端接之间应保留独立的支撑路径。选配时，按护套材料与目标弯曲条件选硬度和粘接方式。
ENGINEERING & PRODUCTION工程与制造
Adapt the connection to your equipment.围绕设备，调整连接细节。
Touched by me, better it’ll beTouched by me, better it’ll be
Custom wire harness manufacturing in China中国工厂 · 定制线束制造
Our China factory supports molded strain relief projects through custom wire harness manufacturing and OEM/ODM development. Interface, circuit and installation data guide material selection, sample builds and manufacturing-document approval before repeat production.Super Smile-Tech 中国工厂围绕模制应力消除的项目需求提供定制线束制造与 OEM/ODM 支持。我们从接口、电路与安装资料开始，协同物料选配、样品制作和制造文件确认，再按批准要求组织重复生产。
Define termination and protection boundaries确定端接与保护边界
Define boot length, profile, exit angle and nearby fixing points. External molded geometry alone does not establish sealing.定义尾套长度、外形、出线角度和附近固定点。 外部模制结构不能单独证明防水。
Match dimensions and operating motion配合尺寸与使用动作
Select hardness and bonding for the jacket material and intended bending duty. Check bend concentration at soft/hard material transitions.按护套材料与目标弯曲条件选硬度和粘接方式。 软硬材料交界处需检查弯折集中。
Verify processing and finished condition验证工艺与成品状态
Insert support, parting lines and molding conditions should protect internal terminations. Process temperature must not damage internal insulation or solder joints.嵌件支撑、分型位置和成型条件应保护内部端接。 工艺温度不能损伤内部绝缘或焊点。
PRODUCT QUESTIONS产品问答
Product & customization questions产品与定制常见问题
Does a molded boot alone establish waterproofing?模制尾套本身能证明防水吗？
External molded geometry alone does not establish sealing. Define boot length, profile, exit angle and nearby fixing points.外部模制结构不能单独证明防水。定义尾套长度、外形、出线角度和附近固定点。
Why inspect the transition between soft and rigid materials?软硬材料交界为什么需要检查？
Check bend concentration at soft/hard material transitions. Select hardness and bonding for the jacket material and intended bending duty.软硬材料交界处需检查弯折集中。按护套材料与目标弯曲条件选硬度和粘接方式。
How does molding protect the internal cable and joints?包胶工艺如何保护内部线缆和焊点？
Process temperature must not damage internal insulation or solder joints. Insert support, parting lines and molding conditions should protect internal terminations.工艺温度不能损伤内部绝缘或焊点。嵌件支撑、分型位置和成型条件应保护内部端接。
Start with your interface and installation requirements从您的接口与安装需求开始
Share mating interfaces, a circuit table, target lengths or a sample for the 2-pin circular connector overmolded y-branch harness. We can use them to review configuration and sample requirements.提供两针圆形接头注塑Y形线束的对插接口、回路表、目标长度或参考样品，我们据此梳理选配与样品确认事项。