Branched end layout分支端头布局
Conductors separate toward different ends, creating individual connection points. Branch lengths and directions can follow the equipment modules.导线向不同端头分出，形成独立接入位置。各支路可围绕设备模块分别安排长度与方向。
32AWG Fine-Pitch Harness32AWG细间距线束
2-Pin Connector 1-to-4 Branch Harness两针接头一分四分支线束
2-Pin Connector 1-to-4 Branch Harness combines branched end layout, end transition layout, plug-in connection end. Interface, circuit and installation data guide dimensions, material selection and sample review.两针接头一分四分支线束的结构重点包括分支端头布局、端头转接与组合、插接式端头。接口、电路与安装资料将作为尺寸、物料和样品制作的确认依据。
- Branched end layout分支端头布局
- End transition layout端头转接与组合
- Plug-in connection end插接式端头
CONSTRUCTION结构解析
Connection structure and design details连接结构与设计要点
Use the 2-pin connector 1-to-4 branch harness form as a starting point and confirm these design points against drawings and the actual equipment.以两针接头一分四分支线束的结构形式为起点，结合图纸和实际设备确认以下设计要点。
End transition layout端头转接与组合
The assembly organizes a transition or combined connection, with end directions, transition sections and fixing arranged around the equipment positions.组件以转接或组合形式组织连接，可围绕两端设备位置安排端头方向、过渡段与固定。
Plug-in connection end插接式端头
The end uses a plug-in form, with clearance arranged for insertion, removal and cable bends.端头采用插接形式，可围绕安装位置安排插入、退出及线缆弯曲空间。
Interface and function review接口与功能确认
The 32AWG category name does not establish every example's gauge32AWG分类名不证明每张示例都是32AWG
CONFIGURATION结构与选配
Construction & customization options结构与定制配置
The table describes the construction and available configuration choices. Materials, dimensions, circuits and inspection requirements are agreed for each project.以下说明展示结构与可配置内容。具体材料、尺寸、电路和检验要求按项目确认。
| Actual conductor gauge, stranding and insulation diameter实际导体线规、绞合与绝缘外径 | Confirm actual AWG, strand count, conductor material and insulation diameter from wire documents.实际AWG、股数、导体材质和绝缘外径需由线材文件确认。 |
|---|---|
| Contact pitch, positions and conductor fit端子间距、针位与导体适配 | Check pitch, cavity positions and conductor range for the full contact family.按完整端子系列核对间距、针位与导体适配范围。 |
| Strip length, crimp height or soldering evidence剥皮长度、压接高度或焊接依据 | Define processing and inspection separately for stripping, crimping or soldering.分别确定剥皮、压接或焊接的工艺与检查方法。 |
| Fine-wire support, bending and pull acceptance细线支撑、弯曲与拉力验收 | Provide near-end support, installation bend clearance and a defined pull-test method.设置近端支撑、安装弯曲空间和明确的拉力验收。 |
| Installation and operating boundary安装与使用边界 | Provide complete connector references, wire construction, circuit map, routing envelope and inspection limits.提供完整接口料号、线材结构、回路图、布线包络与检验限值。 |
| Sample and release basis样品与放行依据 | Approve the crimp setup, sample, magnified inspection and electrical test records before repeat production.重复生产前确认压接设置、样品、放大检验与电气测试记录。 |
APPLICATIONS连接的应用
Application directions应用方向
These are connection directions for project discussion. Suitability depends on interfaces, circuits, installation conditions and project validation; configuration can be adapted to the equipment.以下为可讨论的连接方向。实际适用性取决于接口、电路、安装环境和项目验证，可按设备需求调整。
Leads for small electronic modules小型电子模块的引线
Define contact mapping, fine-wire processing limits and enclosure clearance for compact modules. Locate support close to the cable ends. Confirm actual AWG, strand count, conductor material and insulation diameter from wire documents.小型模块的接口定义需要覆盖针位、细线加工范围和壳内空间，靠近端头的支撑位置尤其重要。选配时，实际AWG、股数、导体材质和绝缘外径需由线材文件确认。
Equipment control-board connections设备控制板连接
Document pin-row views, mating direction and nearby wire support. Check access to the latch and contacts after assembly. Check pitch, cavity positions and conductor range for the full contact family.板端连接要给出针排视图、插合方向和近端线缆支撑；检查装配后是否仍能操作锁扣并查看接点。选配时，按完整端子系列核对间距、针位与导体适配范围。
Contact and fine-wire termination端子与细线端接
Contact selection depends on conductor construction, insulation diameter and tooling limits. Set wire preparation and crimp inspection for the actual contact part. Define processing and inspection separately for stripping, crimping or soldering.端子选择同时取决于导体结构、绝缘外径和工具范围；备线尺寸与压接检查应落到实际接点型号。选配时，分别确定剥皮、压接或焊接的工艺与检查方法。
Display-module and control-board connections显示模块与控制板连接
Check insertion direction, contact orientation and frame clearance at display modules. Mark fixed folds on the assembly drawing. Provide near-end support, installation bend clearance and a defined pull-test method.显示模块连接需核对插入方向、触点朝向与边框空间，并将固定折弯的位置标入装配图。选配时，设置近端支撑、安装弯曲空间和明确的拉力验收。
Module wiring within enclosures机箱内部的模块配线
Coordinate board positions, module removal and wire bends within the enclosure. Preserve insulation clearance and support behind each termination. Confirm actual AWG, strand count, conductor material and insulation diameter from wire documents.机箱内部配线需要协调板卡位置、模块拆装和导线转弯空间；端接后的绝缘与支撑不能被外壳挤压。选配时，实际AWG、股数、导体材质和绝缘外径需由线材文件确认。
Routing and retention in confined spaces狭小空间的布线与固定
Define bends, retention points and assembly order in confined spaces. Do not compensate for an incorrect interface direction or length with forced folds. Check pitch, cavity positions and conductor range for the full contact family.狭小空间布线需明确转弯、固定点和拆装顺序，不能用强行折线弥补接口方向或长度误差。选配时，按完整端子系列核对间距、针位与导体适配范围。
ENGINEERING & PRODUCTION工程与制造
Adapt the connection to your equipment.围绕设备，调整连接细节。
Touched by me, better it’ll beTouched by me, better it’ll be
Custom wire harness manufacturing in China中国工厂 · 定制线束制造
Our China factory supports 32awg fine-pitch harness projects through custom wire harness manufacturing and OEM/ODM development. Interface, circuit and installation data guide material selection, sample builds and manufacturing-document approval before repeat production.Super Smile-Tech 中国工厂围绕32AWG细间距线束的项目需求提供定制线束制造与 OEM/ODM 支持。我们从接口、电路与安装资料开始，协同物料选配、样品制作和制造文件确认，再按批准要求组织重复生产。
Define termination and protection boundaries确定端接与保护边界
Confirm actual AWG, strand count, conductor material and insulation diameter from wire documents. The 32AWG category name does not establish every example's gauge.实际AWG、股数、导体材质和绝缘外径需由线材文件确认。 32AWG分类名不证明每张示例都是32AWG。
Match dimensions and operating motion配合尺寸与使用动作
Check pitch, cavity positions and conductor range for the full contact family. Inspect both conductor and insulation crimps on miniature contacts.按完整端子系列核对间距、针位与导体适配范围。 微型端子导体和绝缘压接均需检查。
Verify processing and finished condition验证工艺与成品状态
Define processing and inspection separately for stripping, crimping or soldering. Define termination pull-test method and limits.分别确定剥皮、压接或焊接的工艺与检查方法。 端接拉力方法和限值需明确定义。
PRODUCT QUESTIONS产品问答
Product & customization questions产品与定制常见问题
Is every fine-pitch example made with 32AWG wire?每个细间距示例都是32AWG吗？
The 32AWG category name does not establish every example's gauge. Confirm actual AWG, strand count, conductor material and insulation diameter from wire documents.32AWG分类名不证明每张示例都是32AWG。实际AWG、股数、导体材质和绝缘外径需由线材文件确认。
Which parts of a miniature crimp need inspection?微型端子压接要检查哪些部位？
Inspect both conductor and insulation crimps on miniature contacts. Check pitch, cavity positions and conductor range for the full contact family.微型端子导体和绝缘压接均需检查。按完整端子系列核对间距、针位与导体适配范围。
How is fine-wire pull acceptance defined?细线拉力验收怎样定义？
Define termination pull-test method and limits. Define processing and inspection separately for stripping, crimping or soldering.端接拉力方法和限值需明确定义。分别确定剥皮、压接或焊接的工艺与检查方法。
Start with your interface and installation requirements从您的接口与安装需求开始
Share mating interfaces, a circuit table, target lengths or a sample for the 2-pin connector 1-to-4 branch harness. We can use them to review configuration and sample requirements.提供两针接头一分四分支线束的对插接口、回路表、目标长度或参考样品，我们据此梳理选配与样品确认事项。