Circular Connector Assembly圆形连接器电缆组件

4-Position Circular Socket Pigtail四位圆形插座尾线

4-Position Circular Socket Pigtail combines circular connection end, plug-in connection end, pigtail connection form. Interface, circuit and installation data guide dimensions, material selection and sample review.四位圆形插座尾线的结构重点包括圆形连接端、插接式端头、尾线连接形式。接口、电路与安装资料将作为尺寸、物料和样品制作的确认依据。

  • Circular connection end圆形连接端
  • Plug-in connection end插接式端头
  • Pigtail connection form尾线连接形式
CONSTRUCTION结构解析

Connection structure and design details连接结构与设计要点

Use the 4-position circular socket pigtail form as a starting point and confirm these design points against drawings and the actual equipment.以四位圆形插座尾线的结构形式为起点,结合图纸和实际设备确认以下设计要点。

Construction close-up of 4-Position Circular Socket Pigtail
Construction close-up of 4-Position Circular Socket Pigtail

Circular connection end圆形连接端

The end uses a circular interface form, with connection positions planned around mating direction, retention and cable exit.端头具有圆形接口形式,可围绕对插方向、端部固定和线缆出口规划连接位置。

Plug-in connection end插接式端头

The end uses a plug-in form, with clearance arranged for insertion, removal and cable bends.端头采用插接形式,可围绕安装位置安排插入、退出及线缆弯曲空间。

Pigtail connection form尾线连接形式

A lead section extends behind the connector, allowing length, further termination and support to follow the equipment connection.插接端后保留引线段,便于按设备接线位置确定长度、后续端接与支撑。

Trunk and branch layout主干与分支

Locate trunk and branch datums from equipment fixing points. Allow room for mating, bends and servicing so branches do not transfer installation loads to contacts.以设备固定点确定主干和各支路的尺寸基准,预留插拔、弯曲和维护空间,避免支路把拉力传递到端子。

CONFIGURATION结构与选配

Construction & customization options结构与定制配置

The table describes the construction and available configuration choices. Materials, dimensions, circuits and inspection requirements are agreed for each project.以下说明展示结构与可配置内容。具体材料、尺寸、电路和检验要求按项目确认。

Connector series, coding, polarity and contact layout连接器系列、编码、极性与接点排列Select interfaces by exact series, coding, contacts and mating part.按具体系列、编码、针位和对插端选接口。
Thread or latch dimensions and torque requirements螺纹或锁扣尺寸及扭矩要求Match threaded, bayonet or push-pull coupling to operating clearance.螺纹、卡口或推拉锁紧配合安装操作空间。
Contact wire range and shield-shell connection接点线径范围与屏蔽外壳连接Match contacts with conductors, shield shells and wire seals.接点与导体、屏蔽壳和线封成套匹配。
Straight/angled orientation and assembly length datum直头弯头方向与装配长度基准Set straight/angled ends and length datums for equipment routing.直头、弯头和长度基准服从设备布线。
Circuit and revision reference电路与版本依据Provide the connector series and part number when known, clear views of both mating faces and keying, a pin map, circuit ratings, cable length and structure, panel details, exit direction, environment, quantity and validation requirements.建议提供已知的连接器系列与料号、双方插合面和键位清晰照片、针脚定义、回路额定、线长与结构、面板资料、出线方向、环境、数量和验证要求。
Sample and manufacturing configuration样品与制造配置Engineering freezes the interface, circuit map, cable and rear accessories before the first build. Termination, contact insertion, shield treatment, sealing and backshell assembly are inspected before continuity, mating, locking, dimensional and project-specific validation.工程在首件前冻结接口、回路、线缆与尾部附件。端接、插针、屏蔽处理、密封和尾壳装配完成检查后,再进行导通、插合、锁紧、尺寸与项目专项验证。
APPLICATIONS连接的应用

Application directions应用方向

These are connection directions for project discussion. Suitability depends on interfaces, circuits, installation conditions and project validation; configuration can be adapted to the equipment.以下为可讨论的连接方向。实际适用性取决于接口、电路、安装环境和项目验证,可按设备需求调整。

Sensor and connecting cables on industrial equipment

Field sensor connections现场传感器连接

Configure ends and length for the sensor interface and fixing distance. Select interfaces by exact series, coding, contacts and mating part.按传感器接口与固定距离配置端头和线长。选配时,按具体系列、编码、针位和对插端选接口。

Industrial control cabinet with wiring, contactors and terminals

Cabinet and panel interfaces机柜与面板接口

Panel thickness, orientation and coupling clearance define the mounting. Match threaded, bayonet or push-pull coupling to operating clearance.面板厚度、插合方向和锁紧空间共同决定安装结构。选配时,螺纹、卡口或推拉锁紧配合安装操作空间。

Hands adjusting controls on a bench oscilloscope

Instruments and removable modules仪器与可拆模块

Arrange power, signals and service access from the module pin map. Match contacts with conductors, shield shells and wire seals.依据模块针图安排供电、信号和服务接入。选配时,接点与导体、屏蔽壳和线封成套匹配。

Multiple cables connected to portable audio equipment

Audio and stage equipment音频与舞台设备

Contact count, mating frequency and cable coiling guide the configuration. Set straight/angled ends and length datums for equipment routing.接点数量、插拔频率与线缆盘绕决定连接配置。选配时,直头、弯头和长度基准服从设备布线。

Circular plugs and a flange-mounted socket assembly

Compact power interfaces紧凑供电接口

Review power contacts, wire size and temperature rise for the device load. Select interfaces by exact series, coding, contacts and mating part.供电触点、线径与温升按设备负载审核。选配时,按具体系列、编码、针位和对插端选接口。

Metal circular plug and a threaded panel socket

Panel-to-internal transitions面板到机内转接

Match front/rear exits and cutout fixing to enclosure dimensions. Match threaded, bayonet or push-pull coupling to operating clearance.前后端出线与开孔固定需配合机壳尺寸。选配时,螺纹、卡口或推拉锁紧配合安装操作空间。

ENGINEERING & PRODUCTION工程与制造

Adapt the connection to your equipment.围绕设备,调整连接细节。

Precut colored wire bundles on an assembly workbench
Touched by me, better it’ll beTouched by me, better it’ll be
measuring instrument or inspection environment

Custom wire harness manufacturing in China中国工厂 · 定制线束制造

Our China factory supports circular connector assembly projects through custom wire harness manufacturing and OEM/ODM development. Interface, circuit and installation data guide material selection, sample builds and manufacturing-document approval before repeat production.Super Smile-Tech 中国工厂围绕圆形连接器电缆组件的项目需求提供定制线束制造与 OEM/ODM 支持。我们从接口、电路与安装资料开始,协同物料选配、样品制作和制造文件确认,再按批准要求组织重复生产。

Connector series, coding, polarity and contact layout连接器系列、编码、极性与接点排列

Select interfaces by exact series, coding, contacts and mating part.按具体系列、编码、针位和对插端选接口。

Thread or latch dimensions and torque requirements螺纹或锁扣尺寸及扭矩要求

Match threaded, bayonet or push-pull coupling to operating clearance.螺纹、卡口或推拉锁紧配合安装操作空间。

Straight/angled orientation and assembly length datum直头弯头方向与装配长度基准

Set straight/angled ends and length datums for equipment routing.直头、弯头和长度基准服从设备布线。

PRODUCT QUESTIONS产品问答

Product & customization questions产品与定制常见问题

Can circular connectors with the same diameter be interchanged?圆形连接器外径相同就可以互换吗?

No. Family, keying, contact arrangement, shell fit, coupling, contacts and seals can differ. Compatibility requires complete interface data and mating verification.不可以。系列、键位、针芯排列、壳体配合、锁紧结构、触点和密封都可能不同,必须依据完整接口资料与对插验证确认。

Does a metal circular connector automatically provide shielding?金属圆形连接器一定有屏蔽吗?

No. Shielding depends on cable shield termination, backshell, shell continuity, panel connection and system grounding. A metal appearance alone proves nothing.不一定。有效屏蔽取决于电缆屏蔽端接、尾壳、壳体连续、面板连接与系统接地,金属外观本身不能证明屏蔽性能。

Are all circular connector assemblies waterproof?圆形连接器组件都能防水吗?

No. Protection depends on the complete mated interface, seals, cavity plugs, backshell, cable diameter, mounting orientation and the defined test configuration.不能。防护取决于完整插合接口、密封圈、堵孔件、尾壳、线缆外径、安装方向与规定测试配置。

Start with your interface and installation requirements从您的接口与安装需求开始

Share mating interfaces, a circuit table, target lengths or a sample for the 4-position circular socket pigtail. We can use them to review configuration and sample requirements.提供四位圆形插座尾线的对插接口、回路表、目标长度或参考样品,我们据此梳理选配与样品确认事项。

Discuss project requirements沟通定制需求

4-Position Circular Socket Pigtail四位圆形插座尾线

4-Position Circular Socket Pigtail