End transition layout端头转接与组合
The assembly organizes a transition or combined connection, with end directions, transition sections and fixing arranged around the equipment positions.组件以转接或组合形式组织连接，可围绕两端设备位置安排端头方向、过渡段与固定。
Automotive Primary Wire汽车电线电缆
Battery Terminals & Starter Power Harness Set电池端子与启动电源线束组
Battery Terminals & Starter Power Harness Set combines end transition layout, terminal connection section, grouped cable-set form. Interface, circuit and installation data guide dimensions, material selection and sample review.电池端子与启动电源线束组的结构重点包括端头转接与组合、端子接入部位、组合线组形式。接口、电路与安装资料将作为尺寸、物料和样品制作的确认依据。
- End transition layout端头转接与组合
- Terminal connection section端子接入部位
- Grouped cable-set form组合线组形式
CONSTRUCTION结构解析
Conductor, insulation and material choices导体、绝缘与选材要点
Use the battery terminals & starter power harness set form as a starting point and confirm these design points against drawings and the actual equipment.以电池端子与启动电源线束组的结构形式为起点，结合图纸和实际设备确认以下设计要点。
Terminal connection section端子接入部位
Leads use terminal-form ends at the connection points. Orientation, fixing and insulation coverage can follow the equipment assembly.引线以端子形式接入相应连接位置，可按设备装配方式安排端头方向、固定和绝缘覆盖。
Grouped cable-set form组合线组形式
Several connection pieces are organized as a cable set, allowing each section to be assigned and identified by assembly sequence and module.多段连接件以线组形式组织，可按装配顺序和设备模块划分各段用途与标识。
Current path and end termination载流与端部连接
Select conductors and terminations from continuous and peak loads, installed length and temperature rise. Confirm the end interface, contact surface, insulation coverage and fixing as a set; check mounting-bore size where ring terminals are specified.依据持续与峰值负载、安装长度和温升要求选择导体与端接；端部接口、接触面、绝缘覆盖及固定方式需要成套确认；仅在采用环形端子时核对安装孔径。
Interface and function review接口与功能确认
Names such as GXL/TXL need matching specification evidenceGXL、TXL等名称需有对应规格证据
CONFIGURATION结构与选配
Construction & customization options结构与定制配置
The table describes the construction and available configuration choices. Materials, dimensions, circuits and inspection requirements are agreed for each project.以下说明展示结构与可配置内容。具体材料、尺寸、电路和检验要求按项目确认。
| Automotive wire specification, type and source part汽车线材规范、型号与来源料号 | Define automotive wire specification, model and supply part number from project documents.汽车线材规范、型号和供货料号按项目文件确定。 |
|---|---|
| Conductor material, area and stranding导体材质、截面与绞合 | Select conductor material, area and stranding for load and terminal suitability.导体材质、截面与绞合按负载及端子适配选择。 |
| Insulation material, wall thickness and diameter绝缘材料、壁厚与外径 | Record insulation material, wall thickness and diameter separately for seal and tool review.绝缘材料、壁厚和外径分别记录，供线封与工具审核。 |
| Temperature, fluids and vehicle-use conditions温度、油液和车辆使用条件 | Define the operating boundary for temperature, fluid exposure and installation.温度、油液暴露和安装条件需要明确使用边界。 |
| Installation and operating boundary安装与使用边界 | Provide current, duty, voltage, route length, temperature zones, fluids, abrasion, terminal system, colour, marking and required cable specification.请提供电流、占空比、电压、路径长度、温区、介质、磨损、端子系统、颜色印字与所需线缆规范。 |
| Sample and release basis样品与放行依据 | Release records the exact cable source and designation, conductor and insulation criteria, colour and marking, cut and strip dimensions, terminal pairing and agreed harness validation.放行文件记录准确线材来源与型号、导体和绝缘判定、颜色印字、裁线剥线尺寸、端子配对与约定线束验证。 |
APPLICATIONS连接的应用
Application directions应用方向
These are connection directions for project discussion. Suitability depends on interfaces, circuits, installation conditions and project validation; configuration can be adapted to the equipment.以下为可讨论的连接方向。实际适用性取决于接口、电路、安装环境和项目验证，可按设备需求调整。
Vehicle control-module leads车辆控制模块引线
Separate interface cavities, power circuits and signal circuits at controller leads. Set branch dimensions from the module and mounting-point positions. Define automotive wire specification, model and supply part number from project documents.控制模块尾线需要清楚区分接口腔位、电源和信号回路；分支尺寸应对应模块与固定点的位置。选配时，汽车线材规范、型号和供货料号按项目文件确定。
Interfaces within engine-bay layouts发动机舱内的接口布置
Map heat sources, fluid exposure and service routes together. Allow assembly space around connector ends and cable supports. Select conductor material, area and stranding for load and terminal suitability.发动机舱连接要把热源、油液暴露和检修路径放在同一张布线图中，端头与固定点也需留出装配空间。选配时，导体材质、截面与绞合按负载及端子适配选择。
Conductor construction and termination fit导体结构与端接适配
Match conductor area and stranding to load and terminal limits. Insulation diameter also affects tooling, seals and cable retention. Record insulation material, wall thickness and diameter separately for seal and tool review.导体截面与股线结构需要对应实际负载和端子范围，绝缘外径还会影响工具、密封与夹持选择。选配时，绝缘材料、壁厚和外径分别记录，供线封与工具审核。
Vehicle lighting and body connections车载灯具与车身连接
Coordinate mating clearance, cable retention and body routing around lighting units. Define circuit functions from the target equipment wiring diagram. Define the operating boundary for temperature, fluid exposure and installation.灯具附近的引线需要协调插接空间、线缆固定和车身走线路径，电路功能以目标设备接线图为依据。选配时，温度、油液暴露和安装条件需要明确使用边界。
Module wiring within enclosures机箱内部的模块配线
Coordinate board positions, module removal and wire bends within the enclosure. Preserve insulation clearance and support behind each termination. Define automotive wire specification, model and supply part number from project documents.机箱内部配线需要协调板卡位置、模块拆装和导线转弯空间；端接后的绝缘与支撑不能被外壳挤压。选配时，汽车线材规范、型号和供货料号按项目文件确定。
Vehicle service connections车辆检修转接位置
Provide access for mating and service tools. Record end-face views and cable retention after service; appearance alone does not establish interchangeability. Select conductor material, area and stranding for load and terminal suitability.可拆卸尾线应保留插拔与工具空间，并记录端视图和维修后的固定方式，避免只凭外观确定替换关系。选配时，导体材质、截面与绞合按负载及端子适配选择。
ENGINEERING & PRODUCTION工程与制造
Adapt the connection to your equipment.围绕设备，调整连接细节。
Touched by me, better it’ll beTouched by me, better it’ll be
Custom wire harness manufacturing in China中国工厂 · 定制线束制造
Our China factory supports automotive primary wire projects through custom wire harness manufacturing and OEM/ODM development. Interface, circuit and installation data guide material selection, sample builds and manufacturing-document approval before repeat production.Super Smile-Tech 中国工厂围绕汽车电线电缆的项目需求提供定制线束制造与 OEM/ODM 支持。我们从接口、电路与安装资料开始，协同物料选配、样品制作和制造文件确认，再按批准要求组织重复生产。
Define conductors and layer construction定义导体与层结构
Define automotive wire specification, model and supply part number from project documents. Names such as GXL/TXL need matching specification evidence.汽车线材规范、型号和供货料号按项目文件确定。 GXL、TXL等名称需有对应规格证据。
Match the actual installation duty匹配实际敷设工况
Select conductor material, area and stranding for load and terminal suitability. Thin-wall appearance does not establish temperature or standard.导体材质、截面与绞合按负载及端子适配选择。 薄壁外观不能确定温度或标准。
Confirm material and inspection documents确认材料与检验文件
Record insulation material, wall thickness and diameter separately for seal and tool review. Match terminals/seals to the actual conductor and outer diameter.绝缘材料、壁厚和外径分别记录，供线封与工具审核。 端子和线封需匹配真实导体及外径。
PRODUCT QUESTIONS产品问答
Product & customization questions产品与定制常见问题
Does a GXL or TXL name fully define the supplied wire?GXL或TXL名称能直接定义供货吗？
Names such as GXL/TXL need matching specification evidence. Define automotive wire specification, model and supply part number from project documents.GXL、TXL等名称需有对应规格证据。汽车线材规范、型号和供货料号按项目文件确定。
Does a thin-wall appearance establish temperature rating?薄壁外观可以确定温度等级吗？
Thin-wall appearance does not establish temperature or standard. Select conductor material, area and stranding for load and terminal suitability.薄壁外观不能确定温度或标准。导体材质、截面与绞合按负载及端子适配选择。
Why must seals be reviewed when the wire changes?更换线材为什么要重新核对线封？
Match terminals/seals to the actual conductor and outer diameter. Record insulation material, wall thickness and diameter separately for seal and tool review.端子和线封需匹配真实导体及外径。绝缘材料、壁厚和外径分别记录，供线封与工具审核。
Start with your interface and installation requirements从您的接口与安装需求开始
Share mating interfaces, a circuit table, target lengths or a sample for the battery terminals & starter power harness set. We can use them to review configuration and sample requirements.提供电池端子与启动电源线束组的对插接口、回路表、目标长度或参考样品，我们据此梳理选配与样品确认事项。