Braided Protection Harness编织防护线束

Braided Multi-Branch Wire Harness编织护套多分支线束

This multi-branch harness combines white connector housings, individual leads and a ring terminal. Selected runs have beige braided sleeves. The breakouts remain accessible for connection, while branch lengths, interfaces and sleeve coverage can be adapted to route wiring between several modules inside the equipment.这款线束将多组白色插接端、独立引线和环形端子组合在一套多分支结构中。米色编织套分段包覆线束,分支出口留出接线空间,适合围绕设备内多个模块规划布线。定制时可调整分支长度、接口组合与护套覆盖位置。

  • Multiple connector ends and individual leads多组插接端与独立引线
  • Segmented braid with accessible breakouts分段编织套与分支出口
  • Lengths and terminations defined for the equipment按设备布局定义长度与端头
CONSTRUCTION结构解析

Connection structure and design details连接结构与设计要点

The layout combines grouped routing with individual connection points. Braided sections gather the longer cable runs, while connector ends and leads separate near the modules. The installation drawing defines the trunk route, branch measurement datums and orientation of each termination.这套结构的重点是把集中布线与独立接入结合起来。长段线缆由编织套收束,接近模块处再分出插接端和引线;安装图需要同时说明主干路径、分支测量基准和每个端头的方向。

Construction close-up of Braided Sleeve White Plug Multi-Branch Harness
Construction close-up of Braided Sleeve White Plug Multi-Branch Harness

Segmented braided sleeves分段编织护套

The sleeves cover separate sections. Ties finish their exits; coverage and end finishing can follow the equipment’s abrasion points, fixing positions and service clearances.米色编织套覆盖不同线束段,出口处采用束扎收尾。定制时根据摩擦位置、固定点和维修空间,确定覆盖长度与收口方式。

White connector groups白色多组插接端

White housings sit at the trunk and branch ends for connections to separate modules. Selection follows the actual mating parts, defining the series, contact arrangement, orientation and terminals together.多个白色壳体分布在主干与分支端部,形成不同模块的插接位置。接口需按实际对插端确认系列、针位、方向及端子配套。

Breakouts and twisted conductors分支与可见绞线

Colored leads and some twisted conductor sections are visible outside the sleeves. Each branch can follow its own route. Wire colors and twisting are defined with the circuit requirements; the pin table establishes their functions.护套外可见多色引线及部分绞合线段,便于分别规划各支路走向。导线颜色与绞合形式结合电路要求定义,功能以针脚表为准。

Separate ring-terminal lead独立环形端子

A ring terminal ends one separate lead. For this screw-fastened connection, stud-hole size, terminal material, crimp construction and circuit purpose are selected to suit the connection point.一条独立引线以环形端子结束,为螺钉式连接提供一种端接形式。孔径、端子材质、压接结构和电路用途按对应安装点选配。

Leads prepared for further connection保留接线的引线端

Some leads remain unhoused. Their preparation follows the equipment’s assembly method, with strip length, end treatment, connection location and insulation protection recorded in the assembly drawing.部分引线未装插接壳体,可按设备装配方式定义后续端接。剥皮长度、端头处理、连接位置与绝缘保护应在组件图中写明。

CONFIGURATION结构与选配

Construction & customization options结构与定制配置

The table describes the construction and available configuration choices. Materials, dimensions, circuits and inspection requirements are agreed for each project.以下说明展示结构与可配置内容。具体材料、尺寸、电路和检验要求按项目确认。

Overall layout整体结构Multi-branch harness with white connector ends and individual leads; branch layout follows the equipment drawing.多分支线束,含多个白色插接端及独立引线;支路布局按设备安装图定义。
Braided sleeves编织护套Beige segmented braid; material, diameter, coverage and finishing are selected for temperature, abrasion and installation conditions.米色分段编织外观;材料、直径、覆盖长度与收口按温度、摩擦和安装条件选配。
Connector selection接口组合Housings, terminals, positions and orientation are matched to the mating parts; the combination can vary by branch.按对插端选定壳体、端子、针位与方向,可调整各分支接口组合。
Wire and circuits导线与电路Conductor size, color, twisting and pin-to-pin circuits are configurable, with wire-color mapping recorded in the approved drawing.可配置线径、颜色、绞合方式与逐针电路;针脚与线色关系写入确认图。
Branch dimensions分支尺寸Trunk length, breakout positions and branch lengths are defined using consistent datums and tolerances.主干长度、分出位置和各支路线长按统一测量基准及公差定义。
Ring terminal and open ends环形端子与裸尾Ring-terminal bore, end preparation and circuit purpose are confirmed for the installation; open leads can receive the required terminations.环形端子孔径、末端处理与电路用途按安装点确认;未端接线可配置所需端头。
Fixing and identification固定与标识Tie positions, mounting accessories, wire numbers and labels can follow the installation sequence and service requirements.束扎位置、固定配件、线号和标签可结合安装顺序与维修需求调整。
Project inspection项目检验Circuit, dimensions, orientation and appearance are checked against the approved drawing; pull, temperature or other specific checks are agreed separately.按确认图检查电路、尺寸、方向与外观;拉力、温度或其他专项项目另行约定。
APPLICATIONS连接的应用

Application directions应用方向

These are connection directions for project discussion. Suitability depends on interfaces, circuits, installation conditions and project validation; configuration can be adapted to the equipment.以下为可讨论的连接方向。实际适用性取决于接口、电路、安装环境和项目验证,可按设备需求调整。

Open equipment control box with internal wiring

Internal equipment modules设备内部模块配线

For a frame containing several control boards, sensors or auxiliary modules, a shared trunk can organize the cable route while branches follow the individual module positions. Separate bundle management, abrasion, heat protection and conductive shielding goals.当一个机架内有多块控制板、传感器或辅助模块时,可用主干集中走线,再按各模块位置安排分支与插接方向。选配时,先分清束线、耐磨、热防护与导电屏蔽目标。

Colour-organized wiring and terminals inside a cabinet

Cabinet routing with local protection带局部防护的机柜布线

Segmented sleeves can organize several conductors and protect selected runs along ducts, cable openings and fixing points. Leave connection space at the terminations. Set segmented coverage around abrasion zones, breakouts and service clearance.在需要整理多根导线并保护部分走线路段的结构中,可围绕线槽、穿线口和固定点设置分段护套,保留端头的接线空间。选配时,分段覆盖围绕摩擦区、分支出口和维修空间布置。

Technician servicing internal equipment wiring

Removable modules and service replacement可拆装模块与维修替换

Multiple connector groups provide boundaries between modules. Wire identification, labels and service loops can support the required removal sequence and accessible connection positions. Use suitable heat shrink, ties or mechanical retention at sleeve ends.多组插接端有利于划分模块连接边界。定制时可配合线号、标签和服务环,安排拆装顺序与可接近的连接位置。选配时,端口收尾可结合热缩、束扎或适用的机械固定。

Industrial control cabinet with wiring, contactors and terminals

Control-cabinet branch routing控制柜的分支布线

Arrange trunk and branch routes around terminals, control boards and external connection points. Define sleeve coverage, duct exits and fixing points from a common datum while preserving termination and service access.围绕柜内端子、控制板及机外接入点安排主干与分支;将护套覆盖段、线槽出口和固定点纳入同一尺寸基准,保留接线与检修空间。

Slide rails, sensors and circuit boards on an automation bench

Instrument and sensor module wiring仪表与传感模块配线

Plan individual branches for instrument or sensor-module positions, then check circuits and labels separately. Define bundle organization and electrical shielding independently; braid appearance alone does not establish interference performance.多路仪表或传感模块可按各自的接入位置规划支路,分别核对回路与标签。编织护套的束线作用与电气屏蔽要求应分别定义,不能仅凭外观判断抗干扰能力。

Colored wires and white connector housings inside equipment

Appliance auxiliary-module wiring电器辅助模块连接

Between fans, control boards and auxiliary modules, route the harness around the enclosure, openings and service sequence. Confirm sleeve material, bend clearance and connector forms against the environment and mating parts.在风机、控制板及辅助模块之间,可结合设备腔体、出线口与拆装顺序安排线束。护套材料、弯曲空间和端头形式需按实际环境与对插件确认。

ENGINEERING & PRODUCTION工程与制造

Adapt the connection to your equipment.围绕设备,调整连接细节。

processing, preparation or engineering work environment
Touched by me, better it’ll beTouched by me, better it’ll be
measuring instrument or inspection environment

Custom wire harness manufacturing in China中国工厂 · 定制线束制造

Our China factory supports braided protection harness projects through custom wire harness manufacturing and OEM/ODM development. Interface, circuit and installation data guide material selection, sample builds and manufacturing-document approval before repeat production.Super Smile-Tech 中国工厂围绕编织防护线束的项目需求提供定制线束制造与 OEM/ODM 支持。我们从接口、电路与安装资料开始,协同物料选配、样品制作和制造文件确认,再按批准要求组织重复生产。

Route the branches around the layout按布局展开支路

Equipment layouts, module positions or an existing sample can define the trunk route, branch lengths and connector orientation.提供设备布局、模块位置或原样品,可一起确定主干路径、分支长度和插接方向。

Match the actual mating interfaces匹配实际对插接口

Mating-part photos or part numbers guide the housings, terminals, wire sizes and pin-to-pin connections.结合对插件照片或料号,配置壳体、端子、线径与逐针连接关系。

Set sleeve coverage and fixing调整护套与固定方式

Review abrasion zones, routing openings and service space to define braid coverage, finishing, fixing points and service loops.围绕摩擦段、穿线口与维修空间,调整编织覆盖、收口、固定点和服务环。

Record the repeat-build configuration形成可复产的配置

Sample feedback is recorded in the drawing, BOM and inspection requirements, including wire IDs and branch dimensions for later builds.将样品反馈落实到图纸、BOM和检验要求,记录线号与分支尺寸,作为后续制造依据。

PRODUCT QUESTIONS产品问答

Product & customization questions产品与定制常见问题

Does the braid act as an electromagnetic shield?编织套可以当作电磁屏蔽吗?

The braided appearance does not establish shielding. An EMI requirement needs conductive materials, coverage and drain or shell termination defined, followed by the relevant system validation.编织外观本身不能确定屏蔽功能。如果项目需要EMI屏蔽,需要明确导电材料、覆盖结构、排流或外壳端接方式,并结合系统验证。

Can the connectors, branch count and lengths change?可以更改白色插头、分支数量和线长吗?

They can be redefined for the equipment. Provide the mating parts, pin mapping and installation dimensions so terminal/wire matching, breakout positions and assembly space can be reviewed together.可以按设备需求重新定义。请提供对插件、针脚关系和安装尺寸;调整后同时复核端子与线径匹配、分支位置和装配空间。

How can customization start from an existing sample?只有原样品,怎样开始定制?

Start by recording the interfaces, visible routing, dimensions and terminations, then confirm the internal circuits, materials and operating conditions. The approved drawing and sample establish the production configuration.可先记录接口、可见布线、尺寸和端头结构,再确认内部电路、材料与设备工况。确认图纸与样品后,确定生产配置。

Planning a similar multi-branch connection?需要类似的多分支连接结构?

Send the equipment layout, interface photos or details of an existing sample, together with the branch count and required quantity. We will review the interfaces, circuits and installation positions for a custom configuration.发送设备布局、接口照片或现有样品说明,并告诉我们分支数量与数量需求。我们将围绕接口、电路和安装位置评估定制方案。

Discuss a custom configuration咨询这款结构的定制

Braided Multi-Branch Wire Harness编织护套多分支线束

Braided Multi-Branch Wire Harness