Conductor and insulation selection导体与绝缘选配
Select conductors and insulation from circuit loads, diameter limits, bending and exposure. A material name does not replace ratings or validation results.从电路负载、外径限制、弯曲方式与环境条件选择导体和绝缘体系；材料名称不应直接代替额定参数或验证结果。
Audio Cable Assembly音频电缆组件
Dual XLR to Dual 6.35mm TRS Audio Cable双XLR转双6.35mm TRS音频线
Dual XLR to Dual 6.35mm TRS Audio Cable can be configured around equipment interfaces and routing. Audio cable assemblies connect microphones, instruments, mixers, amplifiers, loudspeakers, broadcast equipment and installed AV systems. XLR, TRS, TS, RCA, 3.5 mm, multipin and equipment-specific ends can carry balanced or unbalanced analog audio, digital audio, control or combined circuits; the finished cable is defined by the complete signal path, not the connector name alone.双XLR转双6.35mm TRS音频线可围绕设备接口与安装路径进行配置。音频电缆组件用于连接麦克风、乐器、调音台、功放、扬声器、广播设备与固定式音视频系统。XLR、TRS、TS、RCA、3.5 mm、多芯及设备专用接口可承载平衡或非平衡模拟音频、数字音频、控制或复合回路；真正定义成品的是完整信号路径，而不只是接口名称。
- Interface and circuit review接口与回路对应审核
- Length and installation configuration线长与安装结构定制
- Manufacture from approved sample样品确认后组织制造
CONSTRUCTION结构解析
Connection structure and design details连接结构与设计要点
Use the dual xlr to dual 6.35mm trs audio cable form as a starting point and confirm these design points against drawings and the actual equipment.以双XLR转双6.35mm TRS音频线的结构形式为起点，结合图纸和实际设备确认以下设计要点。
Interface and function review接口与功能确认
Equal TRS/TRRS diameter does not establish matching wiringTRS、TRRS同外径不能证明线序一致
Installation and acceptance安装与验收
Confirm signal shield and chassis ground against the system design信号屏蔽与机壳地按系统方案确认
CONFIGURATION结构与选配
Construction & customization options结构与定制配置
The table describes the construction and available configuration choices. Materials, dimensions, circuits and inspection requirements are agreed for each project.以下说明展示结构与可配置内容。具体材料、尺寸、电路和检验要求按项目确认。
| Audio interface, contact count and wiring convention音频接口、触点数量与接线标准 | Match contact count to the XLR, TRS, TRRS or other wiring convention.触点数量与XLR、TRS、TRRS等接线约定配套。 |
|---|---|
| Balanced/unbalanced signal and microphone power平衡或非平衡信号及话筒供电 | Use distinct circuits for balanced, unbalanced and microphone-power paths.平衡、非平衡和话筒供电采用各自电路。 |
| Shield, pairs and ground connections屏蔽、线对及地线连接 | Route shields, signal ground and chassis ground for the audio system.屏蔽与信号地、外壳地按音频系统安排。 |
| Target device I/O and impedance conditions目标设备输入输出与阻抗条件 | Review device I/O, load and connection distance together.设备输入输出、负载与目标距离一起审核。 |
| Circuit and revision reference电路与版本依据 | Provide both equipment endpoints, connector sex and orientation, signal type and level, balanced or unbalanced wiring, pin map, channel count, length, flexibility, shield and grounding requirements, installation method, quantity and validation boundary.建议提供两端设备、接口公母与方向、信号类型和电平、平衡或非平衡接线、针脚、通道数、长度、柔软性、屏蔽与接地要求、安装方式、数量和验证边界。 |
| Sample and manufacturing configuration样品与制造配置 | Engineering freezes the circuit map, cable construction, shield termination, connector hardware, branch lengths, labels and strain relief before the first build. Released production is checked for continuity, shorts, polarity, shield path, dimensions, identification and workmanship, with channel or equipment-level tests added where specified.工程在首件前冻结回路、线缆结构、屏蔽端接、接口硬件、分支长度、标识与应力消除。量产按要求检查导通、短路、极性、屏蔽路径、尺寸、标识和工艺，并在项目指定时增加通道或设备级测试。 |
APPLICATIONS连接的应用
Application directions应用方向
These are connection directions for project discussion. Suitability depends on interfaces, circuits, installation conditions and project validation; configuration can be adapted to the equipment.以下为可讨论的连接方向。实际适用性取决于接口、电路、安装环境和项目验证，可按设备需求调整。
Recording and instrument audio录音与仪器音频
Match balanced/unbalanced wiring and shields to the actual I/O. Match contact count to the XLR, TRS, TRRS or other wiring convention.平衡、非平衡与屏蔽配置对应实际输入输出。选配时，触点数量与XLR、TRS、TRRS等接线约定配套。
Stage and mobile production舞台与移动制作
Select jackets and strain protection for coiling, handling and breakouts. Use distinct circuits for balanced, unbalanced and microphone-power paths.盘绕、拉拽和分支位置用于选择护套与应力保护。选配时，平衡、非平衡和话筒供电采用各自电路。
Fixed AV systems固定音视频系统
Organize multicore connections around rack channel IDs and grounding. Route shields, signal ground and chassis ground for the audio system.按机柜通道标识和接地方案组织多芯连接。选配时，屏蔽与信号地、外壳地按音频系统安排。
Audio communication interfaces音频通信设备接口
Distinguish balanced, unbalanced and multichannel circuits before defining grounding, shield termination and equipment-side clearance. Review device I/O, load and connection distance together.音频接口先区分平衡、非平衡或多通道电路，再确认接地路径、屏蔽端接和设备端安装空间。选配时，设备输入输出、负载与目标距离一起审核。
Multipin audio-interface review多接点音频接口评审
List channel, contact and shield assignments for a multichannel project, then confirm coupling and mating orientation. Match contact count to the XLR, TRS, TRRS or other wiring convention.多通道项目需逐一列明通道、接点与屏蔽对应关系，并核对锁紧方式和插拔方向。选配时，触点数量与XLR、TRS、TRRS等接线约定配套。
Equipment panel audio ports设备面板音频口
Coordinate fixing, rear routing and chassis ground with the enclosure. Use distinct circuits for balanced, unbalanced and microphone-power paths.连接器固定、后部走线和金属接地配合机壳结构。选配时，平衡、非平衡和话筒供电采用各自电路。
ENGINEERING & PRODUCTION工程与制造
Adapt the connection to your equipment.围绕设备，调整连接细节。
Touched by me, better it’ll beTouched by me, better it’ll be
Custom wire harness manufacturing in China中国工厂 · 定制线束制造
Our China factory supports audio cable assembly projects through custom wire harness manufacturing and OEM/ODM development. Interface, circuit and installation data guide material selection, sample builds and manufacturing-document approval before repeat production.Super Smile-Tech 中国工厂围绕音频电缆组件的项目需求提供定制线束制造与 OEM/ODM 支持。我们从接口、电路与安装资料开始，协同物料选配、样品制作和制造文件确认，再按批准要求组织重复生产。
Audio interface, contact count and wiring convention音频接口、触点数量与接线标准
Match contact count to the XLR, TRS, TRRS or other wiring convention.触点数量与XLR、TRS、TRRS等接线约定配套。
Balanced/unbalanced signal and microphone power平衡或非平衡信号及话筒供电
Use distinct circuits for balanced, unbalanced and microphone-power paths.平衡、非平衡和话筒供电采用各自电路。
Target device I/O and impedance conditions目标设备输入输出与阻抗条件
Review device I/O, load and connection distance together.设备输入输出、负载与目标距离一起审核。
PRODUCT QUESTIONS产品问答
Product & customization questions产品与定制常见问题
Does an XLR connector always mean balanced audio?使用 XLR 接口就一定是平衡音频吗？
No. XLR describes a connector family. The equipment circuits, pin assignment, cable pair and shield termination determine whether the path is balanced.不一定。XLR 描述的是接口家族，是否平衡取决于设备电路、针脚定义、线对与屏蔽端接。
Is a TRS cable always stereo?TRS 线一定是立体声吗？
No. TRS can carry stereo unbalanced audio, mono balanced audio, insert send/return or a proprietary circuit. Confirm both equipment endpoints and the pin map.不一定。TRS 可以承载非平衡立体声、平衡单声道、插入发送/返回或专用回路，必须确认两端设备和针脚。
Can microphone cable be used for loudspeakers?麦克风线可以用作扬声器线吗？
It should not be assumed. Loudspeaker circuits can require much larger conductors and different current, temperature and connector considerations than low-level microphone paths.不能直接假设可以。扬声器回路通常需要更大的导体，并具有不同的电流、温度与接口要求。
Start with your interface and installation requirements从您的接口与安装需求开始
Share mating interfaces, a circuit table, target lengths or a sample for the dual xlr to dual 6.35mm trs audio cable. We can use them to review configuration and sample requirements.提供双XLR转双6.35mm TRS音频线的对插接口、回路表、目标长度或参考样品，我们据此梳理选配与样品确认事项。