Terminal-block connection form端子排接入形式
Leads gather at terminal-block or wiring-board connection points, allowing circuits to be organized by terminal number.多根引线汇集到端子排或接线板连接位置，便于按端子编号组织不同回路。
Halogen-Free Cable无卤电缆
Green Terminal Block to Circular Plug Harness绿色接线端子排转圆形插头线束
Green Terminal Block to Circular Plug Harness combines terminal-block connection form, circular connection end, end transition layout. Interface, circuit and installation data guide dimensions, material selection and sample review.绿色接线端子排转圆形插头线束的结构重点包括端子排接入形式、圆形连接端、端头转接与组合。接口、电路与安装资料将作为尺寸、物料和样品制作的确认依据。
- Terminal-block connection form端子排接入形式
- Circular connection end圆形连接端
- End transition layout端头转接与组合
CONSTRUCTION结构解析
Conductor, insulation and material choices导体、绝缘与选材要点
Use the green terminal block to circular plug harness form as a starting point and confirm these design points against drawings and the actual equipment.以绿色接线端子排转圆形插头线束的结构形式为起点，结合图纸和实际设备确认以下设计要点。
Circular connection end圆形连接端
The end uses a circular interface form, with connection positions planned around mating direction, retention and cable exit.端头具有圆形接口形式，可围绕对插方向、端部固定和线缆出口规划连接位置。
End transition layout端头转接与组合
The assembly organizes a transition or combined connection, with end directions, transition sections and fixing arranged around the equipment positions.组件以转接或组合形式组织连接，可围绕两端设备位置安排端头方向、过渡段与固定。
Plug-in connection end插接式端头
The end uses a plug-in form, with clearance arranged for insertion, removal and cable bends.端头采用插接形式，可围绕安装位置安排插入、退出及线缆弯曲空间。
CONFIGURATION结构与选配
Construction & customization options结构与定制配置
The table describes the construction and available configuration choices. Materials, dimensions, circuits and inspection requirements are agreed for each project.以下说明展示结构与可配置内容。具体材料、尺寸、电路和检验要求按项目确认。
| Halogen-free standard, halogen test and limits无卤标准、卤素测试方法与限值 | Define the halogen-free standard, measurement method and limits.明确无卤标准、测定方法及要求限值。 |
|---|---|
| Smoke-density and corrosive-gas requirements烟密度与腐蚀性气体要求 | Specify separate tests where low smoke or gas corrosivity matters.需要低烟或气体腐蚀性时单独规定试验。 |
| Flame-test requirement and material specification阻燃试验要求与材料规格 | Check flame requirements separately from halogen-free material requirements.阻燃要求与无卤材料要求分别核对。 |
| Model, report and supply-batch mapping型号、报告及供应批次对应 | Map reports to the exact model and supply batch.报告、具体型号及供应批次建立对应关系。 |
| Installation and operating boundary安装与使用边界 | Provide exact test methods, limits, cable construction and traceability.请提供准确试验方法、限值、线缆结构与追溯。 |
| Sample and release basis样品与放行依据 | Release records the exact material construction and supporting reports.放行记录包含准确材料结构与支持报告。 |
APPLICATIONS连接的应用
Application directions应用方向
These are connection directions for project discussion. Suitability depends on interfaces, circuits, installation conditions and project validation; configuration can be adapted to the equipment.以下为可讨论的连接方向。实际适用性取决于接口、电路、安装环境和项目验证，可按设备需求调整。
Module wiring within enclosures机箱内部的模块配线
Coordinate board positions, module removal and wire bends within the enclosure. Preserve insulation clearance and support behind each termination. Define the halogen-free standard, measurement method and limits.机箱内部配线需要协调板卡位置、模块拆装和导线转弯空间；端接后的绝缘与支撑不能被外壳挤压。选配时，明确无卤标准、测定方法及要求限值。
Terminal wiring inside control cabinets控制柜内的端子配线
Coordinate terminal positions, duct exits and service access within the cabinet. Wire labels should correspond to the circuit table and equipment ports. Specify separate tests where low smoke or gas corrosivity matters.柜内连接需协调端子位置、线槽出口和可维护空间，线号应能对应回路表与设备端口。选配时，需要低烟或气体腐蚀性时单独规定试验。
Routing and retention in confined spaces狭小空间的布线与固定
Define bends, retention points and assembly order in confined spaces. Do not compensate for an incorrect interface direction or length with forced folds. Check flame requirements separately from halogen-free material requirements.狭小空间布线需明确转弯、固定点和拆装顺序，不能用强行折线弥补接口方向或长度误差。选配时，阻燃要求与无卤材料要求分别核对。
Equipment power-distribution branches设备电源分配支路
Select power branches from actual loads, circuit protection and route length. Include termination, retention and service positions in the wiring definition. Map reports to the exact model and supply batch.供电分支以实际负载、回路保护和线长为选配依据，端头、固定和检修位置也需列入布线定义。选配时，报告、具体型号及供应批次建立对应关系。
Screw terminals and removable wire ends螺钉端子与可拆接线端
For screw-clamped connections, check conductor range, strip length and end preparation. Use the exact terminal documentation for tightening requirements. Define the halogen-free standard, measurement method and limits.螺钉夹持连接需核对导体范围、剥线长度和端头形式，紧固要求应来自准确端子文件。选配时，明确无卤标准、测定方法及要求限值。
Internal machine connections and service设备机内连接与维护
Keep internal connections clear of working zones and moving parts. Allow appropriate cable length between supports, interfaces and service paths. Specify separate tests where low smoke or gas corrosivity matters.设备机内连接要避开加工区与运动部件，并在固定点、接口和检修路径之间保留合理线缆余量。选配时，需要低烟或气体腐蚀性时单独规定试验。
ENGINEERING & PRODUCTION工程与制造
Adapt the connection to your equipment.围绕设备，调整连接细节。
Touched by me, better it’ll beTouched by me, better it’ll be
Custom wire harness manufacturing in China中国工厂 · 定制线束制造
Our China factory supports halogen-free cable projects through custom wire harness manufacturing and OEM/ODM development. Interface, circuit and installation data guide material selection, sample builds and manufacturing-document approval before repeat production.Super Smile-Tech 中国工厂围绕无卤电缆的项目需求提供定制线束制造与 OEM/ODM 支持。我们从接口、电路与安装资料开始，协同物料选配、样品制作和制造文件确认，再按批准要求组织重复生产。
Define conductors and layer construction定义导体与层结构
Define the halogen-free standard, measurement method and limits. Halogen-free does not automatically mean low smoke or flame retardance.明确无卤标准、测定方法及要求限值。 无卤不自动意味着低烟或阻燃。
Match the actual installation duty匹配实际敷设工况
Specify separate tests where low smoke or gas corrosivity matters. An LSZH label needs evidence for each relevant test.需要低烟或气体腐蚀性时单独规定试验。 LSZH名称需分别对应各项试验依据。
Confirm material and inspection documents确认材料与检验文件
Check flame requirements separately from halogen-free material requirements. Color or jacket texture cannot identify halogen content.阻燃要求与无卤材料要求分别核对。 颜色或护套质感不能识别无卤。
PRODUCT QUESTIONS产品问答
Product & customization questions产品与定制常见问题
Does halogen-free automatically mean low-smoke and flame-retardant?无卤是否自动等于低烟和阻燃？
Halogen-free does not automatically mean low smoke or flame retardance. Define the halogen-free standard, measurement method and limits.无卤不自动意味着低烟或阻燃。明确无卤标准、测定方法及要求限值。
What evidence is needed for an LSZH designation?LSZH名称需要哪些依据？
An LSZH label needs evidence for each relevant test. Specify separate tests where low smoke or gas corrosivity matters.LSZH名称需分别对应各项试验依据。需要低烟或气体腐蚀性时单独规定试验。
Can colour or jacket feel identify halogen-free material?颜色和护套手感能识别无卤吗？
Color or jacket texture cannot identify halogen content. Check flame requirements separately from halogen-free material requirements.颜色或护套质感不能识别无卤。阻燃要求与无卤材料要求分别核对。
Start with your interface and installation requirements从您的接口与安装需求开始
Share mating interfaces, a circuit table, target lengths or a sample for the green terminal block to circular plug harness. We can use them to review configuration and sample requirements.提供绿色接线端子排转圆形插头线束的对插接口、回路表、目标长度或参考样品，我们据此梳理选配与样品确认事项。