Plug-in connection end插接式端头
The end uses a plug-in form, with clearance arranged for insertion, removal and cable bends.端头采用插接形式，可围绕安装位置安排插入、退出及线缆弯曲空间。
Heavy-Duty High-Voltage Cable高压重型电缆
High-Voltage Dual Plugs Coiled Cable高压双插头卷绕电缆
High-Voltage Dual Plugs Coiled Cable combines plug-in connection end, coiled or spiral form. Interface, circuit and installation data guide dimensions, material selection and sample review.高压双插头卷绕电缆的结构重点包括插接式端头、卷绕或螺旋形态。接口、电路与安装资料将作为尺寸、物料和样品制作的确认依据。
- Interface and circuit review接口与回路对应审核
- Length and installation configuration线长与安装结构定制
- Manufacture from approved sample样品确认后组织制造
CONSTRUCTION结构解析
Conductor, insulation and material choices导体、绝缘与选材要点
Use the high-voltage dual plugs coiled cable form as a starting point and confirm these design points against drawings and the actual equipment.以高压双插头卷绕电缆的结构形式为起点，结合图纸和实际设备确认以下设计要点。
Coiled or spiral form卷绕或螺旋形态
The cable is arranged in a coiled or spiral form, with straight tails and ends placed for storage or connection positions.线缆以卷绕或螺旋形态排列，直线尾段与端头可以结合收纳或连接位置安排。
Conductor and insulation selection导体与绝缘选配
Select conductors and insulation from circuit loads, diameter limits, bending and exposure. A material name does not replace ratings or validation results.从电路负载、外径限制、弯曲方式与环境条件选择导体和绝缘体系；材料名称不应直接代替额定参数或验证结果。
Interface and function review接口与功能确认
Large diameter does not establish high-voltage rating粗直径不能证明高压额定
Installation and acceptance安装与验收
Record test voltage separately from working voltage测试电压与工作电压分开记录
CONFIGURATION结构与选配
Construction & customization options结构与定制配置
The table describes the construction and available configuration choices. Materials, dimensions, circuits and inspection requirements are agreed for each project.以下说明展示结构与可配置内容。具体材料、尺寸、电路和检验要求按项目确认。
| Working/peak voltage and applicable standard工作电压、峰值及适用标准 | Record operating voltage, transient peaks and applicable specifications separately.分别记录工作电压、瞬态峰值与适用规范。 |
|---|---|
| Conductor area, temperature rise and installation derating导体截面、温升与安装降额 | Review conductor area for load, temperature rise and installation derating.导体截面按负载、温升和安装降额审核。 |
| Insulation, shield and jacket layer construction绝缘、屏蔽和护套层结构 | Define the material and dimensions of insulation, shield and jacket layers.明确绝缘、屏蔽和护套各层材料及尺寸。 |
| Withstand-voltage, partial-discharge or other specified checks耐压、局放或其他指定检验 | Agree boundaries for dielectric, partial-discharge or other project-specific tests.约定耐压、局放或其他项目要求的试验边界。 |
| Installation and operating boundary安装与使用边界 | Provide power system, installation, environment, accessories and test plan.请提供电力系统、安装、环境、附件与试验计划。 |
| Sample and release basis样品与放行依据 | Release records the complete cable and accessory system.放行记录包含完整线缆与附件系统。 |
APPLICATIONS连接的应用
Application directions应用方向
These are connection directions for project discussion. Suitability depends on interfaces, circuits, installation conditions and project validation; configuration can be adapted to the equipment.以下为可讨论的连接方向。实际适用性取决于接口、电路、安装环境和项目验证，可按设备需求调整。
Power equipment and larger conductor connections电力设备与大截面连接
Review system voltage, load, temperature rise and accessories together. Relate installation clearance and test boundaries to the complete system. Record operating voltage, transient peaks and applicable specifications separately.电力连接需共同评审系统电压、负载、温升与附件，安装空间和试验边界也应对应完整系统。选配时，分别记录工作电压、瞬态峰值与适用规范。
Equipment power-distribution branches设备电源分配支路
Select power branches from actual loads, circuit protection and route length. Include termination, retention and service positions in the wiring definition. Review conductor area for load, temperature rise and installation derating.供电分支以实际负载、回路保护和线长为选配依据，端头、固定和检修位置也需列入布线定义。选配时，导体截面按负载、温升和安装降额审核。
Layer construction of multicore cables多芯线缆的层结构
Document conductors, fillers, shields and jacket separately. Set overall dimensions and breakout length for the assembly space. Define the material and dimensions of insulation, shield and jacket layers.多芯结构需分别记录芯线、填充、屏蔽和护套，外形尺寸与端接展开长度应满足总装空间。选配时，明确绝缘、屏蔽和护套各层材料及尺寸。
Terminal wiring inside control cabinets控制柜内的端子配线
Coordinate terminal positions, duct exits and service access within the cabinet. Wire labels should correspond to the circuit table and equipment ports. Agree boundaries for dielectric, partial-discharge or other project-specific tests.柜内连接需协调端子位置、线槽出口和可维护空间，线号应能对应回路表与设备端口。选配时，约定耐压、局放或其他项目要求的试验边界。
Vehicle battery and power-system projects车辆电池与动力系统项目
Define system voltage, load, interlock and accessory requirements in vehicle power-system projects before selecting cable construction and interface validation. Record operating voltage, transient peaks and applicable specifications separately.车辆动力系统连接需先界定系统电压、负载、互锁与附件要求，再确定线缆结构及接口验证范围。选配时，分别记录工作电压、瞬态峰值与适用规范。
Cable entry and exit positions at power cabinets电力柜体的进出线位置
Coordinate separation clearance, cable retention and service routes at power cabinets. Select cables and accessories for the specific system conditions. Review conductor area for load, temperature rise and installation derating.电力柜的进出线需要协调隔离间距、固定和维护路径，线缆与附件的选择应依据具体系统条件。选配时，导体截面按负载、温升和安装降额审核。
ENGINEERING & PRODUCTION工程与制造
Adapt the connection to your equipment.围绕设备，调整连接细节。
Touched by me, better it’ll beTouched by me, better it’ll be
Custom wire harness manufacturing in China中国工厂 · 定制线束制造
Our China factory supports heavy-duty high-voltage cable projects through custom wire harness manufacturing and OEM/ODM development. Interface, circuit and installation data guide material selection, sample builds and manufacturing-document approval before repeat production.Super Smile-Tech 中国工厂围绕高压重型电缆的项目需求提供定制线束制造与 OEM/ODM 支持。我们从接口、电路与安装资料开始，协同物料选配、样品制作和制造文件确认，再按批准要求组织重复生产。
Define conductors and layer construction定义导体与层结构
Record operating voltage, transient peaks and applicable specifications separately. Large diameter does not establish high-voltage rating.分别记录工作电压、瞬态峰值与适用规范。 粗直径不能证明高压额定。
Match the actual installation duty匹配实际敷设工况
Review conductor area for load, temperature rise and installation derating. Record test voltage separately from working voltage.导体截面按负载、温升和安装降额审核。 测试电压与工作电压分开记录。
Confirm material and inspection documents确认材料与检验文件
Define the material and dimensions of insulation, shield and jacket layers. Raw-cable evidence does not replace terminated-assembly validation.明确绝缘、屏蔽和护套各层材料及尺寸。 裸电缆证据不能替代端接后组件验证。
PRODUCT QUESTIONS产品问答
Product & customization questions产品与定制常见问题
Does a large diameter establish a high-voltage rating?粗直径能证明电缆高压额定吗？
Large diameter does not establish high-voltage rating. Record operating voltage, transient peaks and applicable specifications separately.粗直径不能证明高压额定。分别记录工作电压、瞬态峰值与适用规范。
Is test voltage the same as continuous operating voltage?测试电压就是持续工作电压吗？
Record test voltage separately from working voltage. Review conductor area for load, temperature rise and installation derating.测试电压与工作电压分开记录。导体截面按负载、温升和安装降额审核。
Can raw-cable inspection replace finished-assembly validation?原缆检验能替代端接后组件验证吗？
Raw-cable evidence does not replace terminated-assembly validation. Define the material and dimensions of insulation, shield and jacket layers.裸电缆证据不能替代端接后组件验证。明确绝缘、屏蔽和护套各层材料及尺寸。
Start with your interface and installation requirements从您的接口与安装需求开始
Share mating interfaces, a circuit table, target lengths or a sample for the high-voltage dual plugs coiled cable. We can use them to review configuration and sample requirements.提供高压双插头卷绕电缆的对插接口、回路表、目标长度或参考样品，我们据此梳理选配与样品确认事项。