Circular Connector Assembly圆形连接器电缆组件

M12 4-Core Male-to-Female CableM12四芯公母连接电缆

A single jacketed cable links the two interfaces. This M12 four-core male-to-female construction has straight cable exits, metal threaded coupling features and black molded ends for a point-to-point connection sized to the equipment layout. The mating parts, coding, pin map and routing space define the custom configuration.这款M12四芯连接线采用公母两端、直出线结构,配有金属螺纹锁紧部位与黑色模制端头。单条护套电缆连接两端接口,便于按设备距离安排点对点连接。定制时围绕对插端、编码、针脚和布线空间确定具体配置。

  • Male-to-female point-to-point connection公母两端点对点连接
  • Straight exits and metal threaded coupling直出线与金属螺纹连接
  • Pin map and length matched to the interfaces按接口定义针脚与线长
CONSTRUCTION结构解析

Connection structure and design details连接结构与设计要点

Circular interfaces concentrate the connections at the cable ends, with threaded coupling securing the mating position. Selection considers the interface keying, pin orientation, end dimensions and access needed to operate the coupling.圆形接口便于把接线点集中在电缆两端,螺纹连接用于固定插合位置。选配这类组件时,应同时考虑接口键位、针脚方向、端头长度以及锁紧操作所需空间。

Construction close-up of M12 4-Core Circular Connector Male-to-Female Cable
Construction close-up of M12 4-Core Circular Connector Male-to-Female Cable

Male and female interfaces公母端接口组合

Male/female ends link equipment interfaces. Coding, contact layout and the full mating-part series are checked together to define the mating configuration.两端形成公母配对结构,可作为设备接口间的连接配置。实际编码、接点排列与对插件完整系列应一并核对。

Metal threaded coupling金属螺纹连接部位

Visible metal threads and a knurled coupling surface provide the mating connection. Allow room to operate the coupling. Fastening follows the selected interface’s requirements.端头带可见金属螺纹与滚花操作部位,用于插合锁紧。安装时预留旋紧空间,并按选定接口要求定义锁紧方式。

Black molded cable exits黑色模制出线端

The molded exits are straight. They join the connector bodies to the jacketed cable, with rear dimensions, materials and strain-relief geometry selected for the bend clearance and fixing positions.黑色端头衔接连接器与护套电缆,采用直出线方向。尾部尺寸、材料和应力消除结构可结合弯曲空间与固定位置选配。

Single jacketed cable run单条护套连接电缆

A black jacketed cable joins the two ends. Length, conductor construction, shielding and jacket material are defined for the signals, loads and operating environment.两端由一条黑色护套电缆连接。所需长度、导体配置、屏蔽和护套材料结合信号、负载及使用环境定义。

CONFIGURATION结构与选配

Construction & customization options结构与定制配置

The table describes the construction and available configuration choices. Materials, dimensions, circuits and inspection requirements are agreed for each project.以下说明展示结构与可配置内容。具体材料、尺寸、电路和检验要求按项目确认。

Interface format接口形式M12 four-core male-to-female configuration; the exact series and contact layout are confirmed against the mating parts.M12四芯、公母两端的连接配置;具体系列与接点布局按对插件确认。
Coding接口编码Keying and coding are selected for the equipment interfaces, with orientation checked from the male and female mating faces.按设备接口确定键位与编码,结合公母端插合面核对方向。
Circuit and wire map电路与线序Straight-through, crossover or other pin connections follow the circuit requirements and are not inferred from the male/female format.逐针直通、交叉或其他连接关系按电路要求定义,不由公母外形推定。
Length and datum长度与基准Overall length, connector-end dimensions and measurement datums follow the equipment spacing and routing path.总长、端头长度与测量基准按设备间距和布线路径确认。
Conductors and shielding导体与屏蔽Conductor area, stranding, shielding and grounding are selected for the load and signal requirements.导体截面、绞合、屏蔽与接地方式按负载和信号要求选配。
Molded ends and jacket端头与护套The shown construction has black molded straight exits; materials, colors, bend clearance and strain protection can be configured for the project.展示为黑色模制直出线结构;材料、颜色、弯曲和应力保护配置按项目调整。
Environmental protection环境防护Materials follow temperature, fluids, motion and ingress conditions; any required protection rating and validation conditions are agreed separately.根据温度、油液、运动和进水条件选材;所需防护等级及验证条件单独确认。
Inspection and identification检验与标识Continuity and wiring follow the approved pin table, with dimensions, identification and other checks defined for the project.按确认针脚表检查导通与接线,结合项目定义尺寸、标识及其他检验项。
APPLICATIONS连接的应用

Application directions应用方向

These are connection directions for project discussion. Suitability depends on interfaces, circuits, installation conditions and project validation; configuration can be adapted to the equipment.以下为可讨论的连接方向。实际适用性取决于接口、电路、安装环境和项目验证,可按设备需求调整。

Measurement instruments and connection environment on process equipment

Sensors and equipment modules传感器与设备模块连接

Use the corresponding M12 interface as the starting point. For sensors or equipment modules, configuration follows the device pin map and connection distance, with mating orientation and coupling access considered.对于采用对应M12接口的传感器或模块,可按设备针脚和接线距离配置连接线,兼顾插合方向与锁紧空间。

Machine-tool work area and equipment connection environment

Control units and field interfaces控制单元与现场接口

Between a control unit and a field connection point, connector ends can define a removable connection boundary. Power, signal and shield paths follow the system definition. Match threaded, bayonet or push-pull coupling to operating clearance.在控制单元与现场连接点之间,可用两端插接结构规划可拆装的连接边界。电源、信号与屏蔽路径依据系统定义确认。选配时,螺纹、卡口或推拉锁紧配合安装操作空间。

Technician accessing a machine control panel for service

Cable extensions and service access设备线缆延伸与维护

Where an interface needs to reach an accessible location, length and fixing routes can be adapted. Coding, pin mapping and clearance are confirmed for both ends. Match contacts with conductors, shield shells and wire seals.当接口需要延伸到便于操作的位置时,可按线长和固定路径调整组件。公母接口的编码、针脚对应与空间匹配需同时确认。选配时,接点与导体、屏蔽壳和线封成套匹配。

Sensor and connecting cables on industrial equipment

Industrial sensor distribution工业传感器分布连接

For distributed sensors, set cable lengths and exit directions from each connection point. Check the M12 series, keying and circuit definition against every device; interface diameter alone does not establish compatibility.设备上分布安装的传感器可按各接入点距离设置电缆长度与出线方向。M12接口系列、键位及电路定义须与设备逐一核对,不能仅按接口直径判定适配。

Electrical junction box and cable entry on industrial equipment

Equipment instrumentation and monitoring设备仪表与监测单元

For instruments and monitoring units, define signal or supply functions, routing distance and interference conditions before conductor, shield and termination selection. The illustrated form does not establish a sensor protocol.连接仪表与监测单元时,先确定信号或供电功能、允许走线距离及干扰环境,再确认导体、屏蔽和端接方案。图示结构不自动代表某种传感器协议。

Test equipment and staff at electronics instrument benches

Test and commissioning connections测试与设备调试连接

Prototype equipment and test fixtures can use removable connection boundaries for fit checks and replacement. Match the pin table, test-end definition and cable length to the equipment, then confirm continuity and assembly at the sample stage.样机或测试工装可采用可拆装的连接边界,方便安装验证与更换。针脚表、测试端定义及线长应与被测设备一致,并在样品阶段确认导通与装配。

ENGINEERING & PRODUCTION工程与制造

Adapt the connection to your equipment.围绕设备,调整连接细节。

Precut colored wire bundles on an assembly workbench
Touched by me, better it’ll beTouched by me, better it’ll be
measuring instrument or inspection environment

Custom wire harness manufacturing in China中国工厂 · 定制线束制造

Our China factory supports circular connector assembly projects through custom wire harness manufacturing and OEM/ODM development. Interface, circuit and installation data guide material selection, sample builds and manufacturing-document approval before repeat production.Super Smile-Tech 中国工厂围绕圆形连接器电缆组件的项目需求提供定制线束制造与 OEM/ODM 支持。我们从接口、电路与安装资料开始,协同物料选配、样品制作和制造文件确认,再按批准要求组织重复生产。

Start with the mating parts先匹配对插端

Start with the equipment-interface part numbers or clear mating-face photos. These identify the M12 series, coding, gender and contact positions.提供设备接口型号或清晰插合面照片,确认M12系列、编码、公母和针位。

Define circuits and length定义电路与长度

Power, signals and installation distance guide the pin-to-pin map, conductor construction and length datum.结合电源、信号和安装距离,确认逐针连接关系、导体结构与线长基准。

Select the jacket and ends选择护套与端头

Fixed or moving installation, temperature, fluids and bend space guide the jacket, shielding and connector-end configuration.根据固定或运动安装、温度、油液和弯曲空间,评估护套、屏蔽与端头配置。

Plan the sample checks安排样品验证

Check mating, coupling, wiring and installation on the target equipment, then carry out the electrical or environmental checks agreed for the project.围绕实际设备确认插合、锁紧、接线和安装,再落实项目需要的电气或环境检验。

PRODUCT QUESTIONS产品问答

Product & customization questions产品与定制常见问题

Are all four-core M12 interfaces interchangeable?四芯M12接口都可以直接互换吗?

Series, coding, gender, contact layout and pin functions must all match. Similar-looking interfaces can have different keying or circuits, so provide the complete interface information.需要同时核对系列、编码、公母、接点布局和针脚功能。即使外形接近,键位或电路也可能不同;请提供完整接口资料。

Which voltage, current or protection rating can be specified?这款连接线可以使用什么电压、电流或防护等级?

These are defined using the selected connectors, conductors, jacket and operating conditions. Provide the load, environment and required test conditions so the complete assembly and inspection scope can be reviewed.结合选定连接器、导体、护套和实际工况确定。请说明负载、环境及所需试验条件,我们据此审核整条组件配置,确认相应检验范围。

Can length, pin mapping and labels be customized?可以定制线长、线序和标签吗?

Yes. Provide the length datum, pin-to-pin map and identification content. Shielding, grounding or different end configurations are reviewed together with interface fit and installation space.可以。请提供长度基准、逐针对应关系与标识内容。涉及屏蔽、接地或不同端头时,一并核对接口适配和安装空间。

Configure an M12 cable for your equipment.为您的设备配置M12连接线。

Send photos of both interfaces, the pin requirements and target length, along with the environment and quantity. We will work through the mating interfaces, cable construction and sample checks.发送两端接口照片、针脚要求和目标长度,并说明使用环境与数量。我们将一起确认接口匹配、线缆结构及样品检查项目。

Discuss a custom configuration咨询这款结构的定制

M12 4-Core Male-to-Female CableM12四芯公母连接电缆

M12 4-Core Male-to-Female Cable