Ultra-Flexible Wire & Cable超柔性电线电缆

M12 Circular Connector Coiled Extension CableM12圆形接头弹簧延长线

M12 Circular Connector Coiled Extension Cable combines m12 circular interface form, plug-in connection end, coiled or spiral form. Interface, circuit and installation data guide dimensions, material selection and sample review.M12圆形接头弹簧延长线的结构重点包括M12圆形接口形式、插接式端头、卷绕或螺旋形态。接口、电路与安装资料将作为尺寸、物料和样品制作的确认依据。

  • M12 circular interface formM12圆形接口形式
  • Plug-in connection end插接式端头
  • Coiled or spiral form卷绕或螺旋形态
CONSTRUCTION结构解析

Conductor, insulation and material choices导体、绝缘与选材要点

Use the m12 circular connector coiled extension cable form as a starting point and confirm these design points against drawings and the actual equipment.以M12圆形接头弹簧延长线的结构形式为起点,结合图纸和实际设备确认以下设计要点。

Construction close-up of M12 Circular Connector Coiled Extension Cable

M12 circular interface formM12圆形接口形式

The M12-form circular end can be oriented around the equipment mating position, handling clearance and cable exit.M12形式的圆形接入端可结合设备对插位置安排方向、操作空间与出线位置。

Coiled or spiral form卷绕或螺旋形态

The cable is arranged in a coiled or spiral form, with straight tails and ends placed for storage or connection positions.线缆以卷绕或螺旋形态排列,直线尾段与端头可以结合收纳或连接位置安排。

Extension connection layout延伸连接布局

The lead extends the connection to another position, with length, end orientation and fixing routed to the target location.连接线把接入位置延伸到另一端,可围绕目标位置定义长度、端头朝向与固定路径。

CONFIGURATION结构与选配

Construction & customization options结构与定制配置

The table describes the construction and available configuration choices. Materials, dimensions, circuits and inspection requirements are agreed for each project.以下说明展示结构与可配置内容。具体材料、尺寸、电路和检验要求按项目确认。

Fine-strand construction, gauge and source model细股导体结构、线径和来源型号Confirm fine-strand construction, gauge and supply model from material documents.细股结构、线规与来源型号须由材料文件确认。
Jacket material, hardness and diameter护套材料、软硬度和外径Select jacket material, hardness and diameter for installation and termination.护套材质、硬度和外径按安装与端接选择。
Bending/torsion conditions and target cycles弯折或扭转条件及目标循环Define bending or torsional conditions and the corresponding cycle target.明确弯折或扭转条件及对应循环目标。
Strand retention and termination strain protection端接股线保持与应力保护Specify strand retention, contact fit and near-end strain protection together.细股保持、端子适配与近端应力保护共同规定。
Installation and operating boundary安装与使用边界Provide bend radius, cycle and torsion duty, connector drawings and environmental exposure.请提供弯曲半径、循环与扭转工况、接头图纸及环境条件。
Sample and release basis样品与放行依据Release the cable and its finished interfaces against project-specific first-article and acceptance checks.按项目特定的首件与验收要求,放行线缆及完整接口。
APPLICATIONS连接的应用

Application directions应用方向

These are connection directions for project discussion. Suitability depends on interfaces, circuits, installation conditions and project validation; configuration can be adapted to the equipment.以下为可讨论的连接方向。实际适用性取决于接口、电路、安装环境和项目验证,可按设备需求调整。

USB port and attached lead on a handheld device

External interfaces on portable equipment便携设备的外部接口

Consider handling, plug grip and cable bends together. Align the exit direction with the device position during use. Confirm fine-strand construction, gauge and supply model from material documents.便携设备连接要同时考虑操作手势、插头握持和尾部弯曲空间,线缆出口方向应与实际使用姿态协调。选配时,细股结构、线规与来源型号须由材料文件确认。

Fine wires retained inside a plastic enclosure

Routing and retention in confined spaces狭小空间的布线与固定

Define bends, retention points and assembly order in confined spaces. Do not compensate for an incorrect interface direction or length with forced folds. Select jacket material, hardness and diameter for installation and termination.狭小空间布线需明确转弯、固定点和拆装顺序,不能用强行折线弥补接口方向或长度误差。选配时,护套材质、硬度和外径按安装与端接选择。

Vertical cable carrier and piping beside industrial equipment

Routing and retention on moving equipment移动设备的走线与固定

Define travel, speed and retention at both ends of moving connections. Set separate targets and validation conditions for bending and torsion. Define bending or torsional conditions and the corresponding cycle target.移动连接需明确动作行程、速度和两端固定,动态弯曲与扭转应分别设定目标和验证条件。选配时,明确弯折或扭转条件及对应循环目标。

Test equipment and staff at electronics instrument benches

Instrument inputs and measurement leads仪器输入与测量引线

Start measurement leads from signal type, input conditions and grounding. Select pairs and shields for the actual measurement range and noise target. Specify strand retention, contact fit and near-end strain protection together.测量引线以信号类型、输入条件和接地方式为起点,线对与屏蔽选择需要对应实际量程和噪声目标。选配时,细股保持、端子适配与近端应力保护共同规定。

Cable entry and board wires inside electronic equipment

Cable exits and nearby support电缆出口与近端支撑

Keep bending loads away from contacts through appropriate rear support. Review exit angle, retention distance and boot dimensions with the enclosure. Confirm fine-strand construction, gauge and supply model from material documents.端头后方的支撑要避免把弯折载荷直接传到接点,出线角度、固定距离和尾套尺寸需与机壳一起评审。选配时,细股结构、线规与来源型号须由材料文件确认。

Joints and end structure of a collaborative robot arm

Robot-arm and moving-module connections机械臂与移动模块连接

Coordinate cables on moving modules with joint motion and tool clearance. Review cable type and cycle targets against the actual movement profile. Select jacket material, hardness and diameter for installation and termination.移动模块的线缆安排需与关节动作和工具空间协调,线缆型号与循环目标应按实际运动谱评审。选配时,护套材质、硬度和外径按安装与端接选择。

ENGINEERING & PRODUCTION工程与制造

Adapt the connection to your equipment.围绕设备,调整连接细节。

Automated gripper above trays of small parts
Touched by me, better it’ll beTouched by me, better it’ll be
Technician using a multimeter to inspect equipment wiring

Custom wire harness manufacturing in China中国工厂 · 定制线束制造

Our China factory supports ultra-flexible wire & cable projects through custom wire harness manufacturing and OEM/ODM development. Interface, circuit and installation data guide material selection, sample builds and manufacturing-document approval before repeat production.Super Smile-Tech 中国工厂围绕超柔性电线电缆的项目需求提供定制线束制造与 OEM/ODM 支持。我们从接口、电路与安装资料开始,协同物料选配、样品制作和制造文件确认,再按批准要求组织重复生产。

Define conductors and layer construction定义导体与层结构

Confirm fine-strand construction, gauge and supply model from material documents. Soft feel does not establish continuous-motion ratings.细股结构、线规与来源型号须由材料文件确认。 手感柔软不等于持续运动额定。

Match the actual installation duty匹配实际敷设工况

Select jacket material, hardness and diameter for installation and termination. Confirm bending, drag-chain and robot torsion duties separately.护套材质、硬度和外径按安装与端接选择。 弯折、拖链和机器人扭转分开确认。

Confirm material and inspection documents确认材料与检验文件

Define bending or torsional conditions and the corresponding cycle target. Match fine-strand conductors to terminals and crimp process.明确弯折或扭转条件及对应循环目标。 细股导体需匹配端子和压接工艺。

PRODUCT QUESTIONS产品问答

Product & customization questions产品与定制常见问题

Does a soft feel establish continuous-motion capability?手感柔软能证明持续运动额定吗?

Soft feel does not establish continuous-motion ratings. Confirm fine-strand construction, gauge and supply model from material documents.手感柔软不等于持续运动额定。细股结构、线规与来源型号须由材料文件确认。

Are bending, carrier motion and torsion the same duty?弯折、拖链和扭转是同一工况吗?

Confirm bending, drag-chain and robot torsion duties separately. Select jacket material, hardness and diameter for installation and termination.弯折、拖链和机器人扭转分开确认。护套材质、硬度和外径按安装与端接选择。

Can fine-strand conductors use any crimp process?细股导体可以沿用任意压接工艺吗?

Match fine-strand conductors to terminals and crimp process. Define bending or torsional conditions and the corresponding cycle target.细股导体需匹配端子和压接工艺。明确弯折或扭转条件及对应循环目标。

Start with your interface and installation requirements从您的接口与安装需求开始

Share mating interfaces, a circuit table, target lengths or a sample for the m12 circular connector coiled extension cable. We can use them to review configuration and sample requirements.提供M12圆形接头弹簧延长线的对插接口、回路表、目标长度或参考样品,我们据此梳理选配与样品确认事项。

Discuss project requirements沟通定制需求

M12 Circular Connector Coiled Extension CableM12圆形接头弹簧延长线

M12 Circular Connector Coiled Extension Cable