Branched end layout分支端头布局
Conductors separate toward different ends, creating individual connection points. Branch lengths and directions can follow the equipment modules.导线向不同端头分出，形成独立接入位置。各支路可围绕设备模块分别安排长度与方向。
Equipment Wire设备用电线
Multi-connector control harness多接头设备主控分支线束
Multi-connector control harness combines branched end layout, plug-in connection end, multiple connector positions. Interface, circuit and installation data guide dimensions, material selection and sample review.多接头设备主控分支线束的结构重点包括分支端头布局、插接式端头、多端头连接位置。接口、电路与安装资料将作为尺寸、物料和样品制作的确认依据。
- Branched end layout分支端头布局
- Plug-in connection end插接式端头
- Multiple connector positions多端头连接位置
CONSTRUCTION结构解析
Conductor, insulation and material choices导体、绝缘与选材要点
Use the multi-connector control harness form as a starting point and confirm these design points against drawings and the actual equipment.以多接头设备主控分支线束的结构形式为起点，结合图纸和实际设备确认以下设计要点。
Plug-in connection end插接式端头
The end uses a plug-in form, with clearance arranged for insertion, removal and cable bends.端头采用插接形式，可围绕安装位置安排插入、退出及线缆弯曲空间。
Multiple connector positions多端头连接位置
Multiple ends provide separate connection positions. Layout and spacing can follow the module arrangement.多个端头提供分别接入的位置，线束展开方向与各端头间距可围绕模块布局定义。
Interface and function review接口与功能确认
Select fixed-equipment wire separately from continuous-motion wire固定设备线与持续运动线分开选型
CONFIGURATION结构与选配
Construction & customization options结构与定制配置
The table describes the construction and available configuration choices. Materials, dimensions, circuits and inspection requirements are agreed for each project.以下说明展示结构与可配置内容。具体材料、尺寸、电路和检验要求按项目确认。
| Equipment wiring standard, type and installation method设备布线标准、型号和安装方式 | Define equipment wiring specification, wire model and fixed installation method.明确设备布线规范、线材型号与固定安装方式。 |
|---|---|
| Conductor area, flexibility class and color导体截面、柔性等级与颜色 | Select area, conductor flexibility and colour for the termination method.按端接方式选择截面、导体柔性和颜色。 |
| Insulation voltage, temperature and diameter绝缘电压、温度与外径 | Record voltage, temperature and insulation diameter as separate material fields.电压、温度和绝缘外径各自形成材料字段。 |
| Terminal fit, stripping and wire-number requirements端子适配、剥皮与线号要求 | Define stripping, terminal fit and wire identification from the controlled assembly drawing.剥皮、端子适配及线号以受控装配图为依据。 |
| Installation and operating boundary安装与使用边界 | Provide the market, machine standard, circuit list, route map, exact wire designation, terminal system and validation plan.请提供目标市场、机器标准、回路表、路径图、准确线材型号、端接系统与验证方案。 |
| Sample and release basis样品与放行依据 | Release records the wire identity, construction, cut and strip details, termination combination, routing, traceability and agreed checks.放行记录包含线材身份、结构、裁线剥线、端接组合、布线路径、追溯与约定检查。 |
APPLICATIONS连接的应用
Application directions应用方向
These are connection directions for project discussion. Suitability depends on interfaces, circuits, installation conditions and project validation; configuration can be adapted to the equipment.以下为可讨论的连接方向。实际适用性取决于接口、电路、安装环境和项目验证，可按设备需求调整。
Terminal wiring inside control cabinets控制柜内的端子配线
Coordinate terminal positions, duct exits and service access within the cabinet. Wire labels should correspond to the circuit table and equipment ports. Define equipment wiring specification, wire model and fixed installation method.柜内连接需协调端子位置、线槽出口和可维护空间，线号应能对应回路表与设备端口。选配时，明确设备布线规范、线材型号与固定安装方式。
Module wiring within enclosures机箱内部的模块配线
Coordinate board positions, module removal and wire bends within the enclosure. Preserve insulation clearance and support behind each termination. Select area, conductor flexibility and colour for the termination method.机箱内部配线需要协调板卡位置、模块拆装和导线转弯空间；端接后的绝缘与支撑不能被外壳挤压。选配时，按端接方式选择截面、导体柔性和颜色。
Bolted connections and cable lugs螺栓安装端与线鼻
Match lug-hole size, contact area and conductor range. Leave room for tightening tools and cable bends in the complete assembly. Record voltage, temperature and insulation diameter as separate material fields.螺栓连接端需要匹配孔径、接触面和导体范围，并在总装中留出紧固工具与线缆转弯空间。选配时，电压、温度和绝缘外径各自形成材料字段。
Routing and retention in confined spaces狭小空间的布线与固定
Define bends, retention points and assembly order in confined spaces. Do not compensate for an incorrect interface direction or length with forced folds. Define stripping, terminal fit and wire identification from the controlled assembly drawing.狭小空间布线需明确转弯、固定点和拆装顺序，不能用强行折线弥补接口方向或长度误差。选配时，剥皮、端子适配及线号以受控装配图为依据。
Relays and auxiliary power ends继电器与辅助供电端
Separate coil and load circuits at relay leads. Define terminals, conductor size and protection devices together from the schematic. Define equipment wiring specification, wire model and fixed installation method.继电器引线需要区分线圈与负载回路，端子定义、线径和保护元件由原理图共同确定。选配时，明确设备布线规范、线材型号与固定安装方式。
Screw terminals and removable wire ends螺钉端子与可拆接线端
For screw-clamped connections, check conductor range, strip length and end preparation. Use the exact terminal documentation for tightening requirements. Select area, conductor flexibility and colour for the termination method.螺钉夹持连接需核对导体范围、剥线长度和端头形式，紧固要求应来自准确端子文件。选配时，按端接方式选择截面、导体柔性和颜色。
ENGINEERING & PRODUCTION工程与制造
Adapt the connection to your equipment.围绕设备，调整连接细节。
Touched by me, better it’ll beTouched by me, better it’ll be
Custom wire harness manufacturing in China中国工厂 · 定制线束制造
Our China factory supports equipment wire projects through custom wire harness manufacturing and OEM/ODM development. Interface, circuit and installation data guide material selection, sample builds and manufacturing-document approval before repeat production.Super Smile-Tech 中国工厂围绕设备用电线的项目需求提供定制线束制造与 OEM/ODM 支持。我们从接口、电路与安装资料开始，协同物料选配、样品制作和制造文件确认，再按批准要求组织重复生产。
Define conductors and layer construction定义导体与层结构
Define equipment wiring specification, wire model and fixed installation method. Select fixed-equipment wire separately from continuous-motion wire.明确设备布线规范、线材型号与固定安装方式。 固定设备线与持续运动线分开选型。
Match the actual installation duty匹配实际敷设工况
Select area, conductor flexibility and colour for the termination method. Record conductor area separately from insulation diameter.按端接方式选择截面、导体柔性和颜色。 导体截面与绝缘外径分别记录。
Confirm material and inspection documents确认材料与检验文件
Record voltage, temperature and insulation diameter as separate material fields. Follow project rules for equipment grounding and wire colors.电压、温度和绝缘外径各自形成材料字段。 设备接地和导线颜色需按项目规范。
PRODUCT QUESTIONS产品问答
Product & customization questions产品与定制常见问题
Can fixed equipment wire be used for continuous motion?固定设备线能用于持续运动吗？
Select fixed-equipment wire separately from continuous-motion wire. Define equipment wiring specification, wire model and fixed installation method.固定设备线与持续运动线分开选型。明确设备布线规范、线材型号与固定安装方式。
Why record insulation diameter when conductor area matches?截面相同为什么还要记录绝缘外径？
Record conductor area separately from insulation diameter. Select area, conductor flexibility and colour for the termination method.导体截面与绝缘外径分别记录。按端接方式选择截面、导体柔性和颜色。
Can grounding-conductor colours be selected freely?接地导体颜色可以任意选择吗？
Follow project rules for equipment grounding and wire colors. Record voltage, temperature and insulation diameter as separate material fields.设备接地和导线颜色需按项目规范。电压、温度和绝缘外径各自形成材料字段。
Start with your interface and installation requirements从您的接口与安装需求开始
Share mating interfaces, a circuit table, target lengths or a sample for the multi-connector control harness. We can use them to review configuration and sample requirements.提供多接头设备主控分支线束的对插接口、回路表、目标长度或参考样品，我们据此梳理选配与样品确认事项。