End transition layout端头转接与组合
The assembly organizes a transition or combined connection, with end directions, transition sections and fixing arranged around the equipment positions.组件以转接或组合形式组织连接，可围绕两端设备位置安排端头方向、过渡段与固定。
Cross-Linked Insulation Wire & Cable交联绝缘电线电缆
Point-to-Point Multi-Plug Power Harness点对点多插头电源线束
Point-to-Point Multi-Plug Power Harness combines end transition layout, plug-in connection end, multiple connector positions. Interface, circuit and installation data guide dimensions, material selection and sample review.点对点多插头电源线束的结构重点包括端头转接与组合、插接式端头、多端头连接位置。接口、电路与安装资料将作为尺寸、物料和样品制作的确认依据。
- End transition layout端头转接与组合
- Plug-in connection end插接式端头
- Multiple connector positions多端头连接位置
CONSTRUCTION结构解析
Conductor, insulation and material choices导体、绝缘与选材要点
Use the point-to-point multi-plug power harness form as a starting point and confirm these design points against drawings and the actual equipment.以点对点多插头电源线束的结构形式为起点，结合图纸和实际设备确认以下设计要点。
Plug-in connection end插接式端头
The end uses a plug-in form, with clearance arranged for insertion, removal and cable bends.端头采用插接形式，可围绕安装位置安排插入、退出及线缆弯曲空间。
Multiple connector positions多端头连接位置
Multiple ends provide separate connection positions. Layout and spacing can follow the module arrangement.多个端头提供分别接入的位置，线束展开方向与各端头间距可围绕模块布局定义。
Interface and function review接口与功能确认
Cross-linking does not establish one fixed temperature class交联不等于任何固定温度等级
Installation and acceptance安装与验收
Record cross-linked insulation separately from jacket material交联绝缘与护套材料分别记录
CONFIGURATION结构与选配
Construction & customization options结构与定制配置
The table describes the construction and available configuration choices. Materials, dimensions, circuits and inspection requirements are agreed for each project.以下说明展示结构与可配置内容。具体材料、尺寸、电路和检验要求按项目确认。
| Cross-linked material, process and source specification交联材料类型、工艺及来源规格 | Confirm cross-linked material type, process and exact supply specification.确认交联材料类型、工艺及准确来源规格。 |
|---|---|
| Conductor area, insulation thickness and diameter导体截面、绝缘厚度与外径 | Record conductor area, insulation thickness and diameter separately.导体截面、绝缘厚度与外径分别列入材料定义。 |
| Temperature, voltage and heat-aging evidence温度、电压与热老化依据 | Check temperature, voltage and thermal-aging evidence for the actual model.按实际型号核对温度、电压及热老化依据。 |
| Termination, stripping and bend requirements端接、剥皮与弯曲要求 | Match termination, stripping and bending conditions to the selected insulation.端接、剥皮和弯曲条件应适合所选绝缘结构。 |
| Installation and operating boundary安装与使用边界 | Provide circuit, thermal duty, route, interfaces, cable part number and required evidence.请提供回路、热工况、路径、接口、线缆料号与所需证据。 |
| Sample and release basis样品与放行依据 | Release records the exact insulation and cable construction, terminations and agreed checks.放行记录包含准确的绝缘和线缆结构、端接与约定检验。 |
APPLICATIONS连接的应用
Application directions应用方向
These are connection directions for project discussion. Suitability depends on interfaces, circuits, installation conditions and project validation; configuration can be adapted to the equipment.以下为可讨论的连接方向。实际适用性取决于接口、电路、安装环境和项目验证，可按设备需求调整。
Module wiring within enclosures机箱内部的模块配线
Coordinate board positions, module removal and wire bends within the enclosure. Preserve insulation clearance and support behind each termination. Confirm cross-linked material type, process and exact supply specification.机箱内部配线需要协调板卡位置、模块拆装和导线转弯空间；端接后的绝缘与支撑不能被外壳挤压。选配时，确认交联材料类型、工艺及准确来源规格。
Interfaces within engine-bay layouts发动机舱内的接口布置
Map heat sources, fluid exposure and service routes together. Allow assembly space around connector ends and cable supports. Record conductor area, insulation thickness and diameter separately.发动机舱连接要把热源、油液暴露和检修路径放在同一张布线图中，端头与固定点也需留出装配空间。选配时，导体截面、绝缘厚度与外径分别列入材料定义。
Routing boundaries around hot equipment热区设备的布线边界
Separate continuous temperature, peaks and exposure time around hot equipment. Review wire, terminals and protective parts against their own limits. Check temperature, voltage and thermal-aging evidence for the actual model.热区布线需要区分连续温度、峰值和暴露时间，线材、端子及保护件应按各自限制评审。选配时，按实际型号核对温度、电压及热老化依据。
Terminal wiring inside control cabinets控制柜内的端子配线
Coordinate terminal positions, duct exits and service access within the cabinet. Wire labels should correspond to the circuit table and equipment ports. Match termination, stripping and bending conditions to the selected insulation.柜内连接需协调端子位置、线槽出口和可维护空间，线号应能对应回路表与设备端口。选配时，端接、剥皮和弯曲条件应适合所选绝缘结构。
Battery and removable power connections电池与可拆电源连接
Define polarity, continuous and peak load, and permitted connection conditions. Record auxiliary signals separately from the main power path. Confirm cross-linked material type, process and exact supply specification.电池连接要明确极性、持续与峰值负载以及允许插拔条件，辅助信号回路与主电源路径应分别记录。选配时，确认交联材料类型、工艺及准确来源规格。
Contact and fine-wire termination端子与细线端接
Contact selection depends on conductor construction, insulation diameter and tooling limits. Set wire preparation and crimp inspection for the actual contact part. Record conductor area, insulation thickness and diameter separately.端子选择同时取决于导体结构、绝缘外径和工具范围；备线尺寸与压接检查应落到实际接点型号。选配时，导体截面、绝缘厚度与外径分别列入材料定义。
ENGINEERING & PRODUCTION工程与制造
Adapt the connection to your equipment.围绕设备，调整连接细节。
Touched by me, better it’ll beTouched by me, better it’ll be
Custom wire harness manufacturing in China中国工厂 · 定制线束制造
Our China factory supports cross-linked insulation wire & cable projects through custom wire harness manufacturing and OEM/ODM development. Interface, circuit and installation data guide material selection, sample builds and manufacturing-document approval before repeat production.Super Smile-Tech 中国工厂围绕交联绝缘电线电缆的项目需求提供定制线束制造与 OEM/ODM 支持。我们从接口、电路与安装资料开始，协同物料选配、样品制作和制造文件确认，再按批准要求组织重复生产。
Define conductors and layer construction定义导体与层结构
Confirm cross-linked material type, process and exact supply specification. Cross-linking does not establish one fixed temperature class.确认交联材料类型、工艺及准确来源规格。 交联不等于任何固定温度等级。
Match the actual installation duty匹配实际敷设工况
Record conductor area, insulation thickness and diameter separately. Record cross-linked insulation separately from jacket material.导体截面、绝缘厚度与外径分别列入材料定义。 交联绝缘与护套材料分别记录。
Confirm material and inspection documents确认材料与检验文件
Check temperature, voltage and thermal-aging evidence for the actual model. Heat and flame properties need separate evidence.按实际型号核对温度、电压及热老化依据。 耐热与阻燃性能需要各自依据。
PRODUCT QUESTIONS产品问答
Product & customization questions产品与定制常见问题
Do all cross-linked materials have the same temperature rating?交联材料都有相同温度等级吗？
Cross-linking does not establish one fixed temperature class. Confirm cross-linked material type, process and exact supply specification.交联不等于任何固定温度等级。确认交联材料类型、工艺及准确来源规格。
Does cross-linked insulation mean the jacket is also cross-linked?交联绝缘是否说明护套也交联？
Record cross-linked insulation separately from jacket material. Record conductor area, insulation thickness and diameter separately.交联绝缘与护套材料分别记录。导体截面、绝缘厚度与外径分别列入材料定义。
Can heat-resistance evidence replace flame-test evidence?耐热证据能代替阻燃证据吗？
Heat and flame properties need separate evidence. Check temperature, voltage and thermal-aging evidence for the actual model.耐热与阻燃性能需要各自依据。按实际型号核对温度、电压及热老化依据。
Start with your interface and installation requirements从您的接口与安装需求开始
Share mating interfaces, a circuit table, target lengths or a sample for the point-to-point multi-plug power harness. We can use them to review configuration and sample requirements.提供点对点多插头电源线束的对插接口、回路表、目标长度或参考样品，我们据此梳理选配与样品确认事项。