Trunk and branch layout主干与分支
Locate trunk and branch datums from equipment fixing points. Allow room for mating, bends and servicing so branches do not transfer installation loads to contacts.以设备固定点确定主干和各支路的尺寸基准，预留插拔、弯曲和维护空间，避免支路把拉力传递到端子。
Engine Harness发动机线束
Prisma 1.4 Engine Spread-Out Branch HarnessPrisma 1.4发动机展开式分支线束
Prisma 1.4 Engine Spread-Out Branch Harness can be configured around equipment interfaces and routing. Engine harnesses connect the ECU, protected power distribution, sensors, injectors, ignition components, throttle and air controls, pumps, valves, aftertreatment devices and the vehicle-side interface around the power unit. The category includes compact on-engine looms, engine-bay sub-harnesses, injector and ignition branches, sensor leads, transmission and aftertreatment branches, generator-set harnesses and complete engine-to-body assemblies.Prisma 1.4发动机展开式分支线束可围绕设备接口与安装路径进行配置。发动机线束连接 ECU、受保护配电、传感器、喷油器、点火部件、节气门与进气控制、泵、阀、后处理设备以及动力单元周边的车身侧接口。该小类覆盖紧凑型发动机本体线束、发动机舱分线束、喷油与点火分支、传感器引线、变速箱与后处理分支、发电机组线束及完整发动机到车身组件。
- Interface and circuit review接口与回路对应审核
- Length and installation configuration线长与安装结构定制
- Manufacture from approved sample样品确认后组织制造
CONSTRUCTION结构解析
Connection structure and design details连接结构与设计要点
Use the prisma 1.4 engine spread-out branch harness form as a starting point and confirm these design points against drawings and the actual equipment.以Prisma 1.4发动机展开式分支线束的结构形式为起点，结合图纸和实际设备确认以下设计要点。
Interface and function review接口与功能确认
Equal displacement does not establish the same harness发动机同排量不代表线束相同
Installation and acceptance安装与验收
Do not merge sensitive sensor reference grounds arbitrarily敏感传感器参考地不得随意并接
CONFIGURATION结构与选配
Construction & customization options结构与定制配置
The table describes the construction and available configuration choices. Materials, dimensions, circuits and inspection requirements are agreed for each project.以下说明展示结构与可配置内容。具体材料、尺寸、电路和检验要求按项目确认。
| Engine model, controller and original-part revision发动机型号、控制器与原件版本 | Identify configuration from engine, controller and hardware revision.发动机、控制器与硬件版本共同识别配置。 |
|---|---|
| Injector, ignition, sensor and actuator pin tables喷油、点火、传感器及执行器针表 | Define ignition, injection, sensor and actuator circuits separately.点火、喷油、传感器及执行器分开定义回路。 |
| Heat, fluids, heat sources and routing高温油液、热源与布线路径 | Use heat sources, fluids and routing clearance for local material selection.热源、油液和布线距离用于局部材料选择。 |
| Ground distribution, shielding and branch fixing接地汇流、屏蔽与支路固定 | Preserve circuit identity through reference grounds, shields and fixing points.参考地、屏蔽及固定点保持回路身份清晰。 |
| Circuit and revision reference电路与版本依据 | Provide engine and vehicle or equipment identity; controller and calibration family; system voltage; connector and mating-part data; pin and circuit tables; sensor, injector, ignition, valve, motor and heater loads; CAN, LIN or other communication details; grounding and shielding intent; on-engine and body-side breakpoints; route photographs and datums; heat, vibration, oil, fuel, coolant, water and abrasion exposure; drawings or sample; labels; quantity; and required validation.请提供发动机及车辆或设备身份、控制器与标定家族、系统电压、连接器及对插件资料、针脚与回路表、传感器、喷油器、点火、阀、电机与加热器负载、CAN、LIN 或其他通信信息、接地与屏蔽意图、发动机本体和车身侧断开点、走线照片与基准、热、振动、机油、燃油、冷却液、水与磨损暴露、图纸或样品、标签、数量及所需验证。 |
| Sample and manufacturing configuration样品与制造配置 | Approved requirements become controlled drawings, pin and circuit tables, BOMs, cut lists, splice maps, branch datums, shielding and protection instructions, labels and test definitions. First articles are checked for mating, reach, clip position, engine installation, service access, electrical identity and agreed powered functions before repeat production.批准需求会转化为受控图纸、针脚与回路表、物料表、裁线表、接续图、分支基准、屏蔽与防护工艺、标签及测试定义。重复生产前检查首件的对插、可达、卡扣位置、发动机装配、维修空间、电气身份与约定上电功能；线束版本持续关联发动机、控制器、车辆配置、工装和检验记录。 |
APPLICATIONS连接的应用
Application directions应用方向
These are connection directions for project discussion. Suitability depends on interfaces, circuits, installation conditions and project validation; configuration can be adapted to the equipment.以下为可讨论的连接方向。实际适用性取决于接口、电路、安装环境和项目验证，可按设备需求调整。
Engine sensors发动机传感器
Review reference ground, signals and electromagnetic exposure separately. Identify configuration from engine, controller and hardware revision.参考地、信号与电磁环境采用独立审核。选配时，发动机、控制器与硬件版本共同识别配置。
Injection and ignition branches喷油与点火支路
Use firing order, drive type and thermal zones to define wiring. Define ignition, injection, sensor and actuator circuits separately.缸序、驱动形式及热区共同决定接线。选配时，点火、喷油、传感器及执行器分开定义回路。
Powertrain interfaces动力总成接口
Coordinate disconnects with assembly, service and relative motion. Use heat sources, fluids and routing clearance for local material selection.断开点配合装配、维修及相对运动。选配时，热源、油液和布线距离用于局部材料选择。
Engine-peripheral and hot-zone routing发动机周边与热区布线
Record heat sources, moving parts and fixing points around an engine. Review operating limits for wires, sleeves and connectors separately. Preserve circuit identity through reference grounds, shields and fixing points.发动机周边线束需记录热源、运动件与固定点的位置，分别核对导线、套管和接头的使用边界。选配时，参考地、屏蔽及固定点保持回路身份清晰。
Engine bench testing发动机台架测试
Record bench tasks, power and test ports separately from installed versions. Identify configuration from engine, controller and hardware revision.台架任务、供电和测试端口与装车版本分别记录。选配时，发动机、控制器与硬件版本共同识别配置。
Service branches and pigtails维修分支与尾线
Review damage and circuit definitions in addition to copying old dimensions. Define ignition, injection, sensor and actuator circuits separately.不能仅复制旧件尺寸，还需核对损伤及电路定义。选配时，点火、喷油、传感器及执行器分开定义回路。
ENGINEERING & PRODUCTION工程与制造
Adapt the connection to your equipment.围绕设备，调整连接细节。
Touched by me, better it’ll beTouched by me, better it’ll be
Custom wire harness manufacturing in China中国工厂 · 定制线束制造
Our China factory supports engine harness projects through custom wire harness manufacturing and OEM/ODM development. Interface, circuit and installation data guide material selection, sample builds and manufacturing-document approval before repeat production.Super Smile-Tech 中国工厂围绕发动机线束的项目需求提供定制线束制造与 OEM/ODM 支持。我们从接口、电路与安装资料开始，协同物料选配、样品制作和制造文件确认，再按批准要求组织重复生产。
Engine model, controller and original-part revision发动机型号、控制器与原件版本
Identify configuration from engine, controller and hardware revision.发动机、控制器与硬件版本共同识别配置。
Injector, ignition, sensor and actuator pin tables喷油、点火、传感器及执行器针表
Define ignition, injection, sensor and actuator circuits separately.点火、喷油、传感器及执行器分开定义回路。
Ground distribution, shielding and branch fixing接地汇流、屏蔽与支路固定
Preserve circuit identity through reference grounds, shields and fixing points.参考地、屏蔽及固定点保持回路身份清晰。
PRODUCT QUESTIONS产品问答
Product & customization questions产品与定制常见问题
Is an engine harness a universal product?发动机线束是通用产品吗？
No. It is a broad family of on-engine, injector, ignition, sensor, aftertreatment, transmission and body-interface assemblies. Engine, controller, emissions equipment, vehicle configuration and route determine the released version.不是。它是发动机本体、喷油、点火、传感、后处理、变速箱及车身接口组件组成的广泛家族，发动机、控制器、排放设备、车辆配置与走线共同决定放行版本。
Can a matching connector prove that two engine harnesses are compatible?连接器能插合就能证明两根发动机线束兼容吗？
No. Keying does not prove pin assignment, terminal rating, cylinder order, reference ground, shielding, communication, load current or controller compatibility. These must be verified against the actual system.不能。防错不能证明针脚定义、端子额定值、气缸顺序、参考接地、屏蔽、通信、负载电流或控制器兼容性，必须结合真实系统核对。
Can you build gasoline, diesel and industrial engine harnesses?可以制作汽油机、柴油机和工业发动机线束吗？
Yes, when the engine, controller, circuit information, interfaces, environment and validation requirements are defined. Each project is reviewed for its actual fuel system, ignition or injection, aftertreatment, voltage and equipment duty.可以，但需要明确发动机、控制器、回路信息、接口、环境和验证要求。每个项目都按真实燃油系统、点火或喷射、后处理、电压与设备任务审核。
Start with your interface and installation requirements从您的接口与安装需求开始
Share mating interfaces, a circuit table, target lengths or a sample for the prisma 1.4 engine spread-out branch harness. We can use them to review configuration and sample requirements.提供Prisma 1.4发动机展开式分支线束的对插接口、回路表、目标长度或参考样品，我们据此梳理选配与样品确认事项。