Y-shaped breakoutY形分出结构
The breakout follows a Y-shaped route toward separate ends. Bend clearance and fixing can be arranged around the split.分出位置形成Y形走向，可把一处接入分向不同端头。安装时围绕分出点安排弯曲和固定。
High-Temperature Overmolding高温注塑包胶
2-Pin Circular Connector Overmolded Y-Branch Harness两针圆形接头注塑Y形线束
2-Pin Circular Connector Overmolded Y-Branch Harness combines y-shaped breakout, circular connection end, plug-in connection end. Interface, circuit and installation data guide dimensions, material selection and sample review.两针圆形接头注塑Y形线束的结构重点包括Y形分出结构、圆形连接端、插接式端头。接口、电路与安装资料将作为尺寸、物料和样品制作的确认依据。
- Y-shaped breakoutY形分出结构
- Circular connection end圆形连接端
- Plug-in connection end插接式端头
CONSTRUCTION结构解析
Connection structure and design details连接结构与设计要点
Use the 2-pin circular connector overmolded y-branch harness form as a starting point and confirm these design points against drawings and the actual equipment.以两针圆形接头注塑Y形线束的结构形式为起点，结合图纸和实际设备确认以下设计要点。
Circular connection end圆形连接端
The end uses a circular interface form, with connection positions planned around mating direction, retention and cable exit.端头具有圆形接口形式，可围绕对插方向、端部固定和线缆出口规划连接位置。
Plug-in connection end插接式端头
The end uses a plug-in form, with clearance arranged for insertion, removal and cable bends.端头采用插接形式，可围绕安装位置安排插入、退出及线缆弯曲空间。
Molded-end outline包覆端头轮廓
The end transition has an overmolded form. Its outline can be configured around mating access and cable-turn clearance.端头过渡段具有包覆形态，可围绕接口插拔和线缆转向空间调整外部轮廓。
Trunk and branch layout主干与分支
Locate trunk and branch datums from equipment fixing points. Allow room for mating, bends and servicing so branches do not transfer installation loads to contacts.以设备固定点确定主干和各支路的尺寸基准，预留插拔、弯曲和维护空间，避免支路把拉力传递到端子。
CONFIGURATION结构与选配
Construction & customization options结构与定制配置
The table describes the construction and available configuration choices. Materials, dimensions, circuits and inspection requirements are agreed for each project.以下说明展示结构与可配置内容。具体材料、尺寸、电路和检验要求按项目确认。
| Actual molding material and temperature specification实际成型材料与温度规格 | Record molding conditions and service-temperature evidence for the actual material grade.按实际材料牌号记录成型条件和使用温度依据。 |
|---|---|
| Internal cable, terminal and device thermal limits内部线缆、端子与器件温度边界 | Check temperature limits for the internal cable, contacts and components individually.内部线缆、端子与器件逐项核对温度边界。 |
| Molding temperature/pressure/time and insert protection成型温压、时间与嵌件保护 | Define molding temperature, pressure, time and insert-protection methods.定义成型温度、压力、时间及嵌件保护方法。 |
| Heat aging, adhesion and mechanical tests热老化、粘接和机械试验 | Agree bonding and mechanical checks after thermal aging and cycling.约定热老化、热循环后的粘接和机械检验。 |
| Installation and operating boundary安装与使用边界 | Provide the operating and peak temperatures at every zone, dwell and cycle profile, cable and insert materials, circuits, fluids, sealing target, mounting and required test method.请提供各温区工作与峰值温度、停留与循环谱、线缆和嵌件材料、回路、介质、密封目标、安装与所需试验方法。 |
| Sample and release basis样品与放行依据 | Release records the material identities, preconditioning, tooling, process window, critical dimensions and agreed electrical, mechanical, sealing and thermal evidence.放行文件记录材料身份、预处理、工装、工艺窗口、关键尺寸与约定的电气、机械、密封及热学证据。 |
APPLICATIONS连接的应用
Application directions应用方向
These are connection directions for project discussion. Suitability depends on interfaces, circuits, installation conditions and project validation; configuration can be adapted to the equipment.以下为可讨论的连接方向。实际适用性取决于接口、电路、安装环境和项目验证，可按设备需求调整。
Routing boundaries around hot equipment热区设备的布线边界
Separate continuous temperature, peaks and exposure time around hot equipment. Review wire, terminals and protective parts against their own limits. Record molding conditions and service-temperature evidence for the actual material grade.热区布线需要区分连续温度、峰值和暴露时间，线材、端子及保护件应按各自限制评审。选配时，按实际材料牌号记录成型条件和使用温度依据。
Terminal wiring inside control cabinets控制柜内的端子配线
Coordinate terminal positions, duct exits and service access within the cabinet. Wire labels should correspond to the circuit table and equipment ports. Check temperature limits for the internal cable, contacts and components individually.柜内连接需协调端子位置、线槽出口和可维护空间，线号应能对应回路表与设备端口。选配时，内部线缆、端子与器件逐项核对温度边界。
Internal machine connections and service设备机内连接与维护
Keep internal connections clear of working zones and moving parts. Allow appropriate cable length between supports, interfaces and service paths. Define molding temperature, pressure, time and insert-protection methods.设备机内连接要避开加工区与运动部件，并在固定点、接口和检修路径之间保留合理线缆余量。选配时，定义成型温度、压力、时间及嵌件保护方法。
Contact and fine-wire termination端子与细线端接
Contact selection depends on conductor construction, insulation diameter and tooling limits. Set wire preparation and crimp inspection for the actual contact part. Agree bonding and mechanical checks after thermal aging and cycling.端子选择同时取决于导体结构、绝缘外径和工具范围；备线尺寸与压接检查应落到实际接点型号。选配时，约定热老化、热循环后的粘接和机械检验。
Cable exits and nearby support电缆出口与近端支撑
Keep bending loads away from contacts through appropriate rear support. Review exit angle, retention distance and boot dimensions with the enclosure. Record molding conditions and service-temperature evidence for the actual material grade.端头后方的支撑要避免把弯折载荷直接传到接点，出线角度、固定距离和尾套尺寸需与机壳一起评审。选配时，按实际材料牌号记录成型条件和使用温度依据。
Instrument inputs and measurement leads仪器输入与测量引线
Start measurement leads from signal type, input conditions and grounding. Select pairs and shields for the actual measurement range and noise target. Check temperature limits for the internal cable, contacts and components individually.测量引线以信号类型、输入条件和接地方式为起点，线对与屏蔽选择需要对应实际量程和噪声目标。选配时，内部线缆、端子与器件逐项核对温度边界。
ENGINEERING & PRODUCTION工程与制造
Adapt the connection to your equipment.围绕设备，调整连接细节。
Touched by me, better it’ll beTouched by me, better it’ll be
Custom wire harness manufacturing in China中国工厂 · 定制线束制造
Our China factory supports high-temperature overmolding projects through custom wire harness manufacturing and OEM/ODM development. Interface, circuit and installation data guide material selection, sample builds and manufacturing-document approval before repeat production.Super Smile-Tech 中国工厂围绕高温注塑包胶的项目需求提供定制线束制造与 OEM/ODM 支持。我们从接口、电路与安装资料开始，协同物料选配、样品制作和制造文件确认，再按批准要求组织重复生产。
Define termination and protection boundaries确定端接与保护边界
Record molding conditions and service-temperature evidence for the actual material grade. Molding temperature and continuous service temperature are different parameters.按实际材料牌号记录成型条件和使用温度依据。 成型温度与长期使用温度是两项参数。
Match dimensions and operating motion配合尺寸与使用动作
Check temperature limits for the internal cable, contacts and components individually. High-temperature material does not raise internal component ratings.内部线缆、端子与器件逐项核对温度边界。 高温材料不能自动提升内部器件额定。
Verify processing and finished condition验证工艺与成品状态
Define molding temperature, pressure, time and insert-protection methods. Validate sealing and strain behavior after thermal cycling.定义成型温度、压力、时间及嵌件保护方法。 热循环后的密封和应力需验证。
PRODUCT QUESTIONS产品问答
Product & customization questions产品与定制常见问题
Is molding temperature the same as long-term service temperature?成型温度就是长期使用温度吗？
Molding temperature and continuous service temperature are different parameters. Record molding conditions and service-temperature evidence for the actual material grade.成型温度与长期使用温度是两项参数。按实际材料牌号记录成型条件和使用温度依据。
Does high-temperature molding raise internal-component ratings?耐高温包胶能提升内部器件额定吗？
High-temperature material does not raise internal component ratings. Check temperature limits for the internal cable, contacts and components individually.高温材料不能自动提升内部器件额定。内部线缆、端子与器件逐项核对温度边界。
Why check sealing and strain after thermal cycling?热循环后为什么还需检查密封和应力？
Validate sealing and strain behavior after thermal cycling. Define molding temperature, pressure, time and insert-protection methods.热循环后的密封和应力需验证。定义成型温度、压力、时间及嵌件保护方法。
Start with your interface and installation requirements从您的接口与安装需求开始
Share mating interfaces, a circuit table, target lengths or a sample for the 2-pin circular connector overmolded y-branch harness. We can use them to review configuration and sample requirements.提供两针圆形接头注塑Y形线束的对插接口、回路表、目标长度或参考样品，我们据此梳理选配与样品确认事项。