Conductor and insulation selection导体与绝缘选配
Select conductors and insulation from circuit loads, diameter limits, bending and exposure. A material name does not replace ratings or validation results.从电路负载、外径限制、弯曲方式与环境条件选择导体和绝缘体系；材料名称不应直接代替额定参数或验证结果。
Halogen-Free Cable无卤电缆
4-Pin Plug Power Cable四针插头电源连接线
4-Pin Plug Power Cable can be configured around equipment interfaces and routing. One LSZH label does not prove every material and fire property.四针插头电源连接线可围绕设备接口与安装路径进行配置。一个 LSZH 标签不能证明所有材料与火灾性能。
- Interface and circuit review接口与回路对应审核
- Length and installation configuration线长与安装结构定制
- Manufacture from approved sample样品确认后组织制造
CONSTRUCTION结构解析
Conductor, insulation and material choices导体、绝缘与选材要点
Use the 4-pin plug power cable form as a starting point and confirm these design points against drawings and the actual equipment.以四针插头电源连接线的结构形式为起点，结合图纸和实际设备确认以下设计要点。
Interface and function review接口与功能确认
Halogen-free does not automatically mean low smoke or flame retardance无卤不自动意味着低烟或阻燃
Installation and acceptance安装与验收
An LSZH label needs evidence for each relevant testLSZH名称需分别对应各项试验依据
CONFIGURATION结构与选配
Construction & customization options结构与定制配置
The table describes the construction and available configuration choices. Materials, dimensions, circuits and inspection requirements are agreed for each project.以下说明展示结构与可配置内容。具体材料、尺寸、电路和检验要求按项目确认。
| Halogen-free standard, halogen test and limits无卤标准、卤素测试方法与限值 | Define the halogen-free standard, measurement method and limits.明确无卤标准、测定方法及要求限值。 |
|---|---|
| Smoke-density and corrosive-gas requirements烟密度与腐蚀性气体要求 | Specify separate tests where low smoke or gas corrosivity matters.需要低烟或气体腐蚀性时单独规定试验。 |
| Flame-test requirement and material specification阻燃试验要求与材料规格 | Check flame requirements separately from halogen-free material requirements.阻燃要求与无卤材料要求分别核对。 |
| Model, report and supply-batch mapping型号、报告及供应批次对应 | Map reports to the exact model and supply batch.报告、具体型号及供应批次建立对应关系。 |
| Installation and operating boundary安装与使用边界 | Provide exact test methods, limits, cable construction and traceability.请提供准确试验方法、限值、线缆结构与追溯。 |
| Sample and release basis样品与放行依据 | Release records the exact material construction and supporting reports.放行记录包含准确材料结构与支持报告。 |
APPLICATIONS连接的应用
Application directions应用方向
These are connection directions for project discussion. Suitability depends on interfaces, circuits, installation conditions and project validation; configuration can be adapted to the equipment.以下为可讨论的连接方向。实际适用性取决于接口、电路、安装环境和项目验证，可按设备需求调整。
Module wiring within enclosures机箱内部的模块配线
Coordinate board positions, module removal and wire bends within the enclosure. Preserve insulation clearance and support behind each termination. Define the halogen-free standard, measurement method and limits.机箱内部配线需要协调板卡位置、模块拆装和导线转弯空间；端接后的绝缘与支撑不能被外壳挤压。选配时，明确无卤标准、测定方法及要求限值。
Terminal wiring inside control cabinets控制柜内的端子配线
Coordinate terminal positions, duct exits and service access within the cabinet. Wire labels should correspond to the circuit table and equipment ports. Specify separate tests where low smoke or gas corrosivity matters.柜内连接需协调端子位置、线槽出口和可维护空间，线号应能对应回路表与设备端口。选配时，需要低烟或气体腐蚀性时单独规定试验。
Routing and retention in confined spaces狭小空间的布线与固定
Define bends, retention points and assembly order in confined spaces. Do not compensate for an incorrect interface direction or length with forced folds. Check flame requirements separately from halogen-free material requirements.狭小空间布线需明确转弯、固定点和拆装顺序，不能用强行折线弥补接口方向或长度误差。选配时，阻燃要求与无卤材料要求分别核对。
Equipment power-distribution branches设备电源分配支路
Select power branches from actual loads, circuit protection and route length. Include termination, retention and service positions in the wiring definition. Map reports to the exact model and supply batch.供电分支以实际负载、回路保护和线长为选配依据，端头、固定和检修位置也需列入布线定义。选配时，报告、具体型号及供应批次建立对应关系。
Screw terminals and removable wire ends螺钉端子与可拆接线端
For screw-clamped connections, check conductor range, strip length and end preparation. Use the exact terminal documentation for tightening requirements. Define the halogen-free standard, measurement method and limits.螺钉夹持连接需核对导体范围、剥线长度和端头形式，紧固要求应来自准确端子文件。选配时，明确无卤标准、测定方法及要求限值。
Internal machine connections and service设备机内连接与维护
Keep internal connections clear of working zones and moving parts. Allow appropriate cable length between supports, interfaces and service paths. Specify separate tests where low smoke or gas corrosivity matters.设备机内连接要避开加工区与运动部件，并在固定点、接口和检修路径之间保留合理线缆余量。选配时，需要低烟或气体腐蚀性时单独规定试验。
ENGINEERING & PRODUCTION工程与制造
Adapt the connection to your equipment.围绕设备，调整连接细节。
Touched by me, better it’ll beTouched by me, better it’ll be
Custom wire harness manufacturing in China中国工厂 · 定制线束制造
Our China factory supports halogen-free cable projects through custom wire harness manufacturing and OEM/ODM development. Interface, circuit and installation data guide material selection, sample builds and manufacturing-document approval before repeat production.Super Smile-Tech 中国工厂围绕无卤电缆的项目需求提供定制线束制造与 OEM/ODM 支持。我们从接口、电路与安装资料开始，协同物料选配、样品制作和制造文件确认，再按批准要求组织重复生产。
Define conductors and layer construction定义导体与层结构
Define the halogen-free standard, measurement method and limits. Halogen-free does not automatically mean low smoke or flame retardance.明确无卤标准、测定方法及要求限值。 无卤不自动意味着低烟或阻燃。
Match the actual installation duty匹配实际敷设工况
Specify separate tests where low smoke or gas corrosivity matters. An LSZH label needs evidence for each relevant test.需要低烟或气体腐蚀性时单独规定试验。 LSZH名称需分别对应各项试验依据。
Confirm material and inspection documents确认材料与检验文件
Check flame requirements separately from halogen-free material requirements. Color or jacket texture cannot identify halogen content.阻燃要求与无卤材料要求分别核对。 颜色或护套质感不能识别无卤。
PRODUCT QUESTIONS产品问答
Product & customization questions产品与定制常见问题
Does halogen-free automatically mean low-smoke and flame-retardant?无卤是否自动等于低烟和阻燃？
Halogen-free does not automatically mean low smoke or flame retardance. Define the halogen-free standard, measurement method and limits.无卤不自动意味着低烟或阻燃。明确无卤标准、测定方法及要求限值。
What evidence is needed for an LSZH designation?LSZH名称需要哪些依据？
An LSZH label needs evidence for each relevant test. Specify separate tests where low smoke or gas corrosivity matters.LSZH名称需分别对应各项试验依据。需要低烟或气体腐蚀性时单独规定试验。
Can colour or jacket feel identify halogen-free material?颜色和护套手感能识别无卤吗？
Color or jacket texture cannot identify halogen content. Check flame requirements separately from halogen-free material requirements.颜色或护套质感不能识别无卤。阻燃要求与无卤材料要求分别核对。
Start with your interface and installation requirements从您的接口与安装需求开始
Share mating interfaces, a circuit table, target lengths or a sample for the 4-pin plug power cable. We can use them to review configuration and sample requirements.提供四针插头电源连接线的对插接口、回路表、目标长度或参考样品，我们据此梳理选配与样品确认事项。