High-Temperature Wire & Cable
PRODUCT CATEGORY · TECHNICAL CABLE产品小类 · 技术电缆

High-Temperature Wire & Cable耐高温电线电缆

Specify the temperature at every part of the installed circuit按安装后各部位的真实温度选线
A heat-resistant jacket cannot make an ordinary connector heat-resistant.耐热护套不能让普通接头也变成耐高温接头。
ENGINEERING OVERVIEW工程概览

Specify the temperature at every part of the installed circuit按安装后各部位的真实温度选线

High-temperature wire and cable is a family of constructions for leads routed near heaters, ovens, motors, exhaust-adjacent equipment and industrial process zones. It can include silicone-rubber insulated hookup wire, fluoropolymer-insulated FEP or PTFE wire, glass-braid protected leads and prepared sensor or power cables. These names are starting points, not interchangeable temperature ratings. The required construction depends on the continuous ambient temperature, hot-surface proximity, current-generated heating, short excursions, movement, chemicals and the exact connector system. We review the entire route and the weakest rated component before defining a finished assembly and its acceptance evidence.

耐高温电线电缆并非单一规格,而是用于加热器、烘箱、电机、排气邻近设备及工业热区的一组结构。它可能包含硅橡胶绝缘设备线、FEP 或 PTFE 氟塑料绝缘线、玻纤编织保护引线,以及已端接的传感器线或电源线。这些名称只是选型起点,不能当作可互换的温度等级。最终结构取决于连续环境温度、与热表面的距离、载流自身发热、短时峰值、运动、化学介质和准确的接头系统。确定成品组件及其验收依据前,应审核完整路径和额定值最低的部件。

01

SYSTEM DEFINITION

系统定义

Map the actual heat绘制真实热区

Map continuous heat, peaks and contact points
A heated process zone illustrates the need to identify the cable's actual route, not copy the furnace set point.热加工场景说明:应确认线缆实际路径,不能直接照搬炉膛设定温度。

Map continuous heat, peaks and contact points

先画出连续热区、峰值与接触点

Ask where the lead actually runs: inside a cabinet, along an oven wall, through a hot enclosure or beside a heated tool. Record normal ambient temperature, time at temperature, startup and shutdown peaks, contact with metal, and any local hot spot. A furnace chamber's set point is not the cable's measured temperature; the wire may be outside insulation or next to a much hotter surface. Load current adds conductor heating, while a bundle sheds heat differently from a single free-air lead. Use a representative thermal map or agreed design limits for the intended route. Move the cable away from the source or add an approved barrier where that is more robust than specifying a hotter material everywhere.

先弄清引线实际经过哪里:柜内、烘箱外壁、热箱穿孔,还是加热工具旁。记录正常环境温度、持续时间、启停峰值、金属接触点及局部热点。炉膛设定温度不等于电线本身的温度;线材可能位于隔热层外,也可能贴近更热的表面。载流会使导体自身发热,成束敷设的散热又不同于单根自由空气中的引线。应针对预定路径提供有代表性的温度分布或双方认可的设计边界。能通过调整路径或合适隔热措施解决时,不必把所有线段都盲目升到更高材料等级。

Match insulation to the complete exposure
A silicone spark-plug boot illustrates material choice and terminal construction; it is not a rating for this page's cables.硅橡胶火花塞护套说明材料与端接结构需分别确认,并非本页线缆的额定值。

Match insulation to the complete exposure

绝缘材料要匹配完整暴露条件

Silicone rubber, FEP, PTFE and glass-braid constructions serve different combinations of heat, flexibility, abrasion, moisture and chemical exposure. A glass braid may protect an underlying insulated lead, but it does not by itself establish the electrical insulation rating. Fluoropolymer wire may offer a compact wall, while a silicone construction may be easier to route; neither is automatically suitable for a sharp metal edge or aggressive cleaning fluid. Check the exact manufacturer's data sheet for continuous operating range, voltage, conductor size, bend limit and any applicable approvals. Do not transfer a temperature value from one product family to another, or confuse a short-term excursion with continuous duty.

硅橡胶、FEP、PTFE 及玻纤编织结构分别对应不同的耐热、柔性、耐磨、防潮和耐化学品组合。玻纤编织可以保护内层绝缘线,但编织层本身不能单独证明电气绝缘等级。氟塑料线可能有较薄的壁厚,硅橡胶结构可能更容易布线;两者都不意味着可以直接接触锐边或强清洗介质。应逐项核对准确型号的数据表:连续工作温度、额定电压、导体截面、弯曲限制及适用认证。不能借用另一产品系列的温度数值,也不能把短时耐受当作长期工作等级。

02

CONSTRUCTION + INSTALLATION

结构与安装

Coordinate cable and accessories协同线材与附件

Do not stop the rating at the wire jacket
A ceramic terminal is one component of a heat-exposed connection, not proof that the whole circuit shares its rating.陶瓷端子是热区连接的一部分,不能证明整条回路具有相同额定值。

Do not stop the rating at the wire jacket

额定值不能只看线皮

The conductor, contact plating, terminal block, connector housing, seal, sleeve, label and strain relief all sit in the same heat path. Their permitted temperature may be lower than that of the cable insulation. Review the mating connector and the method of termination; a crimp, solder joint or screw clamp can have different maintenance and thermal-cycling needs. A ceramic terminal block may be appropriate in a particular hot zone, but its presence does not raise the rating of adjacent plastic parts. For thermocouple or RTD circuits, confirm the sensor type, extension-wire material, polarity and connector convention separately from a heater-power lead. Record exact part numbers and approved substitutes so service replacements do not silently change the limit.

导体、触点镀层、端子排、连接器壳体、密封件、套管、标签和应力消除件都处在同一热路径中;其中任何一项的允许温度都可能低于线材绝缘。应核对对插接头和端接方式,压接、焊接或螺钉夹紧在热循环及维护方面的要求不同。陶瓷端子排在特定热区可能合适,但它不会提高邻近塑料零件的额定值。热电偶或 RTD 回路还应单独确认传感器类型、补偿或延长线材料、极性及接口约定,不能与加热器电源线混为一谈。把准确料号和获准替代件写进文件,避免维修替换时无意改变温度边界。

Route for heat dissipation and service
Installed equipment wiring shows why route, support and service access matter as much as material choice.设备布线场景说明:路径、支撑和可维护性与材料选型同样重要。

Route for heat dissipation and service

按散热与维护要求布线

Keep the lead clear of sharp sheet metal, moving parts and unapproved hot surfaces. Where it crosses a panel, specify a gland or bushing with a compatible temperature and clamping range. Leave an inspectable service route rather than trapping extra length against a heater. Bundling, enclosure temperature and conductor current affect allowable loading, so use the relevant cable and connector derating data for the actual installation. Heat also changes handling and bend behaviour; check the product's specified bend limit at the installation temperature. Separate heater power, temperature-sensor and control circuits where the electrical design requires it, and protect identification marks from the exposure they will actually see.

引线应避开锐利钣金、运动件及未经确认的热表面。穿过面板时,选用温度等级与夹持范围都相容的格兰头或护套。路径应便于检查和更换,不要把多余线长压在加热器旁。成束方式、箱体温度和导体电流都会改变允许载流,应依据准确型号线材及接头的降额资料审核实际安装。高温还会改变操作与弯曲表现,安装时应核对该产品规定的弯曲限制。按电气设计要求分开加热器电源、温度传感和控制回路,并确保线号能承受实际暴露环境。

03

EVIDENCE + RELEASE

证据与放行

Release the proven assembly放行有据可查的组件

Release evidence for the exact assembly
A surface-temperature measurement illustrates one possible input to a defined thermal check, not a certification result.表面测温说明受控热工检查可能需要的一个输入,不代表认证结果。

Release evidence for the exact assembly

为准确组件留下放行证据

The drawing should identify cable and accessory part numbers, circuit map, finished length, strip and termination details, hot-zone boundary, support points and connector location. First-article checks can compare those features with the approved sample and inspect continuity, polarity and insulation as required by the project. If a heat-soak, thermal-cycle or loaded-current test is requested, define the mounted geometry, temperatures, duration, measurement points and acceptance limits before starting it. An infrared reading depends on surface conditions and measurement method; it is context for a controlled evaluation, not automatic proof of wire rating. No stock photograph, material name or generic standard replaces evidence for the actual supplied construction.

图纸应注明线材和附件料号、回路表、成品长度、剥线与端接细节、热区边界、支撑点及接头位置。首件可与获批样品核对这些特征,再按项目要求检查导通、极性和绝缘。如需热浸、热循环或通电负载试验,应先规定安装几何、温度、持续时间、测点及接收限值。红外测温结果还受表面状态和测量方法影响,它只能作为受控评价的一部分,不能自动证明线材额定值。图库照片、材料名称或笼统标准均不能替代实际供货结构的证据。

Engineering inputs工程输入资料

  1. 01Temperature map: continuous ambient, local hot spots, peaks and time at temperature温度分布:连续环境温度、局部热点、峰值和持续时间
  2. 02Circuit, current, voltage, sensor type, route, bundling and connector drawings回路、电流、电压、传感器类型、路径、成束方式及接头图纸
  3. 03Specified material and accessory data sheets, first-article sample and acceptance limits指定材料与附件数据表、首件样品和验收限值

Common questions常见问题

Does a 200 °C wire make the finished lead suitable for 200 °C?选用标称 200°C 的线材,整条引线就能在 200°C 工作吗?

No. Confirm the exact wire's rating and duty, then check every connector, seal, sleeve and support in the hot zone. The installed temperature and electrical load must stay within the limits of the complete assembly.

不能。先核对准确线材的额定值与使用条件,再检查热区内的每个接头、密封件、套管和支撑件。安装温度与电气负载都必须落在完整组件的限制内。

Can thermocouple extension wire replace a heater-power lead?热电偶补偿或延长线能代替加热器电源线吗?

No. Thermocouple circuits are selected for the sensor type and measurement accuracy; heater-power circuits are selected for current, voltage and thermal loading. Treat them as separate specifications.

不能。热电偶回路按传感器类型和测量准确度选型;加热器电源回路按电流、电压和热负载选型,应分别定义。

Images and technical scope图片与技术范围说明

Context images explain the material, process, environment or application. They do not represent Super Smile test results or third-party certification.场景图片用于解释材料、工艺、环境或应用,不代表超斯迈尔测试结果或第三方认证。

View image source notes查看图片来源说明

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240 references · Search by brand or part number

Connector & Material Part Numbers

Category-specific material references; the final BOM follows the approved configuration.

  • LAPP

    0091350

    High-temperature cable material

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    30-02142

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    High-temperature cable material

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    High-temperature cable material

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    High-temperature cable material

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    High-temperature cable material

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    30-02151

    High-temperature cable material

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    High-temperature cable material

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    High-temperature cable material

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    High-temperature cable material

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    High-temperature cable material

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    High-temperature cable material

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    High-temperature cable material

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    High-temperature cable material

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    High-temperature cable material

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    High-temperature cable material

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    High-temperature cable material

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    High-temperature cable material

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    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • LAPP

    0102006

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • Tensility

    30-02203

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • LAPP

    0102007

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • Tensility

    30-02204

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • LAPP

    0102009

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • Tensility

    30-02205

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • LAPP

    0102104

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • Tensility

    30-02206

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • LAPP

    0102105

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • Tensility

    30-02207

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • LAPP

    0102106

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • Tensility

    30-02208

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • LAPP

    0103001

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • Tensility

    30-02209

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • LAPP

    0103104

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • Tensility

    30-02210

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • LAPP

    0104000

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • Tensility

    30-02211

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • LAPP

    0104001

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • Tensility

    30-02212

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • LAPP

    0104002

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • Tensility

    30-02213

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • LAPP

    0104003

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • Tensility

    30-02214

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • LAPP

    0104005

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • Tensility

    30-02215

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • LAPP

    0104006

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • Tensility

    30-02216

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • LAPP

    0104007

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • Tensility

    30-02217

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • LAPP

    0104009

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • Tensility

    30-02218

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • LAPP

    0104104

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • Tensility

    30-02219

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • LAPP

    0104105

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • Tensility

    30-02220

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • LAPP

    0105000

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • Tensility

    30-02221

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • LAPP

    0105001

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • Tensility

    30-02222

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • LAPP

    0105002

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • Tensility

    30-02223

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • LAPP

    0105003

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • Tensility

    30-02224

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • LAPP

    0105005

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • Tensility

    30-02225

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • LAPP

    0105006

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • Tensility

    30-02226

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • LAPP

    0105007

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • Tensility

    30-02227

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • LAPP

    0105009

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • Tensility

    30-02228

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • LAPP

    0105104

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • Tensility

    30-02229

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • LAPP

    0105105

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • Tensility

    30-02230

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • LAPP

    0106000

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • Tensility

    30-02231

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • LAPP

    0106001

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • Tensility

    30-02501

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • LAPP

    0106002

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • Tensility

    30-02502

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • LAPP

    0106003

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • Tensility

    30-02503

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • LAPP

    0106005

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • Tensility

    30-02504

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • LAPP

    0106006

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • Tensility

    30-02505

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • LAPP

    0106011

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • Tensility

    30-02506

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • LAPP

    0106104

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • Tensility

    30-02507

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • LAPP

    0106105

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • Tensility

    30-02508

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • LAPP

    0106106

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • Tensility

    30-02509

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • LAPP

    0107000

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • Tensility

    30-02510

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • LAPP

    0107001

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • Tensility

    30-02511

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • LAPP

    0107002

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • Tensility

    30-02512

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • LAPP

    0107003

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • Tensility

    30-02513

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • LAPP

    0107005

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • Tensility

    30-02514

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • LAPP

    0107006

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • Tensility

    30-02515

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • LAPP

    0107009

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • Tensility

    30-02516

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • LAPP

    0107105

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • Tensility

    30-02517

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • LAPP

    0108000

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • Tensility

    30-02518

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • LAPP

    0108001

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • Tensility

    30-02519

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • LAPP

    0108002

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • Tensility

    30-02520

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • LAPP

    0108104

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • Tensility

    30-02521

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • LAPP

    0108105

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • Tensility

    30-02522

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • LAPP

    1024303

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • Tensility

    30-02523

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • LAPP

    1024304

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • Tensility

    30-02524

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • LAPP

    1024312

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • Tensility

    30-02525

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • LAPP

    1024339

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • Tensility

    30-02526

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • LAPP

    1024340

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • Tensility

    30-02527

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • LAPP

    1024345

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • Tensility

    30-02528

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • LAPP

    1024351

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • Tensility

    30-02529

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • LAPP

    1024352

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

  • Tensility

    30-02530

    High-temperature cable material

    Custom compatible replacements · Original-parts sourcing

Selection & Project Review

01 Application Boundary

Silicone, FEP, PTFE and glass-braid constructions require exact product data; a material name alone is not a rating.

02 Project Inputs

Provide the thermal map, current, route, connector drawings, material data and acceptance criteria.

03 Release Records

Release the complete assembly against approved drawings and project-specific thermal and electrical checks.

04 Interface Review

Confirm the exact mating interface, pin map, dimensions and installation orientation.

05 Sample Acceptance

Agree the sample configuration and electrical, mechanical or environmental checks required by the project.

06 Change Control

Record changes to materials, drawings and process instructions before repeat manufacture.

Send the part number, drawing or sample to confirm the replacement configuration and sourcing plan.

PROJECT REVIEW / CUSTOM MANUFACTURING

Custom Wire Harness Manufacturing in China

Custom wire harness manufacturing from our China factory, with OEM/ODM project support.

A sample, clear connector photos or a description of the equipment and required quantity is enough to start a review.

Discuss Custom Manufacturing & Sourcing

Start with a part number, drawing, sample or equipment requirement.

Information for an accurate quotation

When available, include drawings and BOM, connector and mating part numbers, pinout, wire length and gauge, branch layout, quantity and required tests. Materials, inspection scope and delivery are confirmed for each project.