Branched end layout分支端头布局
Conductors separate toward different ends, creating individual connection points. Branch lengths and directions can follow the equipment modules.导线向不同端头分出，形成独立接入位置。各支路可围绕设备模块分别安排长度与方向。
High-Voltage Project Harness高压项目线束
Orange/Black Sleeve Main Plug & Short-Branch Automotive Harness橙黑外套主插头及短支路汽车线束
Orange/Black Sleeve Main Plug & Short-Branch Automotive Harness combines branched end layout, plug-in connection end, short-lead form. Interface, circuit and installation data guide dimensions, material selection and sample review.橙黑外套主插头及短支路汽车线束的结构重点包括分支端头布局、插接式端头、短引线形式。接口、电路与安装资料将作为尺寸、物料和样品制作的确认依据。
- Branched end layout分支端头布局
- Plug-in connection end插接式端头
- Short-lead form短引线形式
CONSTRUCTION结构解析
Connection structure and design details连接结构与设计要点
Use the orange/black sleeve main plug & short-branch automotive harness form as a starting point and confirm these design points against drawings and the actual equipment.以橙黑外套主插头及短支路汽车线束的结构形式为起点，结合图纸和实际设备确认以下设计要点。
Plug-in connection end插接式端头
The end uses a plug-in form, with clearance arranged for insertion, removal and cable bends.端头采用插接形式，可围绕安装位置安排插入、退出及线缆弯曲空间。
Short-lead form短引线形式
The lead uses a short connection form. Define end spacing, bend allowance and fixing datums together.引线采用短段连接形式，布置时可把端头间距、弯曲余量和固定基准一起定义。
External color scheme外部配色
The external color scheme includes black. Labels and assembly identification can be arranged around the corresponding ends or cable sections.外部配色包含黑色，可结合端头或线束段的识别安排标签和装配指示。
CONFIGURATION结构与选配
Construction & customization options结构与定制配置
The table describes the construction and available configuration choices. Materials, dimensions, circuits and inspection requirements are agreed for each project.以下说明展示结构与可配置内容。具体材料、尺寸、电路和检验要求按项目确认。
| Working/peak voltage and safety boundaries系统工作电压、峰值与安全边界 | Define safety boundaries separately for working and peak voltage.系统工作与峰值电压分别定义安全边界。 |
|---|---|
| HV connectors, interlock and shielding高压连接器、联锁与屏蔽结构 | Use defined circuits for HV connectors, interlock and shielding.高压接头、互锁与屏蔽采用明确电路。 |
| Conductor area, thermal design and bend space导体截面、热设计与弯曲空间 | Coordinate conductor and thermal design with routing and bend space.导体与热设计结合布线及弯曲空间。 |
| Insulation, withstand-voltage and dedicated validation plan绝缘、耐压与专用验证计划 | Use the project plan for withstand-voltage, insulation and dedicated validation.耐压、绝缘和专项验证按项目计划执行。 |
| Circuit and revision reference电路与版本依据 | High-voltage projects require engineering and validation review before quotation.高压项目报价前需完成工程与验证条件审核，本页不是带电维修操作指南。 |
| Sample and manufacturing configuration样品与制造配置 | Agree component sources, tooling, drawings, samples and verification scope before releasing a production build.生产放行前确认物料来源、工装、图纸、样件及验证范围。 |
APPLICATIONS连接的应用
Application directions应用方向
These are connection directions for project discussion. Suitability depends on interfaces, circuits, installation conditions and project validation; configuration can be adapted to the equipment.以下为可讨论的连接方向。实际适用性取决于接口、电路、安装环境和项目验证，可按设备需求调整。
Power-system project links动力系统项目互连
Have system design confirm high-voltage boundaries and dedicated interfaces. Define safety boundaries separately for working and peak voltage.高压边界和专用接口需由系统设计确认。选配时，系统工作与峰值电压分别定义安全边界。
Shield construction and circuit checks屏蔽结构与回路检查
Define shield termination and interlock circuits separately, then check wiring against confirmed conditions. Shield appearance does not establish full-system EMC performance. Use defined circuits for HV connectors, interlock and shielding.项目需分别定义屏蔽端接与互锁回路，再按确认的检查条件验证接线；屏蔽外观不能证明整套EMC能力。选配时，高压接头、互锁与屏蔽采用明确电路。
Sample validation projects样品验证项目
Release configurations after engineering, safety and test conditions are agreed. Coordinate conductor and thermal design with routing and bend space.工程、安全与测试条件确认后再放行配置。选配时，导体与热设计结合布线及弯曲空间。
Battery and power modules电池与动力模块
Use system project data for interfaces, current duty and safety isolation. Use the project plan for withstand-voltage, insulation and dedicated validation.接口、电流任务和安全隔离由系统项目定义。选配时，耐压、绝缘和专项验证按项目计划执行。
Installation space and local-temperature review安装空间与局部温度评审
For compact installation, record routing, heat-source clearance, fixing points and local temperatures. Assembly limits follow the limits of its individual materials. Define safety boundaries separately for working and peak voltage.紧凑安装需记录路径、热源距离、固定点和局部温度，按整套组件中各材料的限制确定边界。选配时，系统工作与峰值电压分别定义安全边界。
Service-test projects维护测试项目
Use dedicated procedures for access, isolation and verification. Use defined circuits for HV connectors, interlock and shielding.接入、断电和验证要求需由专用程序规定。选配时，高压接头、互锁与屏蔽采用明确电路。
ENGINEERING & PRODUCTION工程与制造
Adapt the connection to your equipment.围绕设备，调整连接细节。
Touched by me, better it’ll beTouched by me, better it’ll be
Custom wire harness manufacturing in China中国工厂 · 定制线束制造
Our China factory supports high-voltage project harness projects through custom wire harness manufacturing and OEM/ODM development. Interface, circuit and installation data guide material selection, sample builds and manufacturing-document approval before repeat production.Super Smile-Tech 中国工厂围绕高压项目线束的项目需求提供定制线束制造与 OEM/ODM 支持。我们从接口、电路与安装资料开始，协同物料选配、样品制作和制造文件确认，再按批准要求组织重复生产。
Working/peak voltage and safety boundaries系统工作电压、峰值与安全边界
Define safety boundaries separately for working and peak voltage.系统工作与峰值电压分别定义安全边界。
HV connectors, interlock and shielding高压连接器、联锁与屏蔽结构
Use defined circuits for HV connectors, interlock and shielding.高压接头、互锁与屏蔽采用明确电路。
Insulation, withstand-voltage and dedicated validation plan绝缘、耐压与专用验证计划
Use the project plan for withstand-voltage, insulation and dedicated validation.耐压、绝缘和专项验证按项目计划执行。
PRODUCT QUESTIONS产品问答
Product & customization questions产品与定制常见问题
Does orange insulation prove an 800 V rating?橙色绝缘就代表可以用于 800 V 吗？
No. Identification color is separate from voltage rating. Confirm the cable and connector variants, insulation coordination and the project's verification requirements.不是。识别颜色与额定电压是不同概念，需要确认线材和接头变型、绝缘配合及项目验证要求。
Can the same harness serve every EV platform?同一套线束可以适配所有电动车平台吗？
No. Current duty, interfaces, control functions, route and environment change by platform. A similar-looking connector does not establish interchangeability.不能。电流任务、接口、控制功能、走线和环境随平台变化，外观相似的接头并不代表可以互换。
What should be supplied for engineering review?工程审核需要提供哪些资料？
Provide system voltage, current profile, circuit and interface drawings, route dimensions, environmental requirements, quantity and the required test or approval documents.请提供系统电压、电流曲线、回路与接口图、路线尺寸、环境要求、数量以及所需试验或批准文件。
Start with your interface and installation requirements从您的接口与安装需求开始
Share mating interfaces, a circuit table, target lengths or a sample for the orange/black sleeve main plug & short-branch automotive harness. We can use them to review configuration and sample requirements.提供橙黑外套主插头及短支路汽车线束的对插接口、回路表、目标长度或参考样品，我们据此梳理选配与样品确认事项。