Is every PTFE wire rated to 200°C?

No. Temperature, voltage, conductor finish, wall thickness and approval belong to a specific construction and document.

Can PTFE wire use the same terminal as PVC wire of the same AWG?

Only after terminal wire range, conductor stranding, insulation diameter, strip length and validated tooling are checked.

Which stripping method is best for PTFE insulation?

There is no universal method. Mechanical, thermal and laser processes depend on the exact wire and termination.

Product type

PTFE Cable Termination

Overview

Custom PTFE-insulated wire and cable assemblies for high-temperature instruments, sensors, heaters and compact equipment. We define the exact wire specification, conductor finish, strip geometry, terminal system, routing and project-specific inspection before production.

Ask About This Product Type Find Models & Material Part Numbers Back to Products

High-reliability equipment wiring used to illustrate PTFE cable termination planning

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PART NUMBER / INTERFACE / MATERIAL

Models, Part Numbers & Sourcing

Find a cable model or material part number, then send it for a custom replacement or original-part sourcing review.

Cable & Harness Models

Finished cable and harness references for this interface or application.

PCB Piezotronics
055BP050BZ
Shielded PTFE sensor cable assembly with free wire ends
Custom compatible replacements · Original-parts sourcing

Connector & Material Part Numbers

Connector, wire and process-material references for project selection.

Pasternack
PECX004-BULK
RF cable material with PTFE dielectric
Custom compatible replacements · Original-parts sourcing

Configuration & Project Review

01 PTFE layer identity

Confirm whether PTFE is the insulation, jacket or coax dielectric before specifying the termination.

02 Conductor and interface

Define conductor alloy, plating, gauge and the actual connector or free-end preparation.

03 Strip method

Approve the stripping method and dimensions with limits for insulation cuts and conductor damage.

04 Thermal termination

Review soldering exposure or crimp conditions for the selected wire and connector combination.

05 Support and sealing

Select strain relief and sealing methods that suit the low-adhesion fluoropolymer surface.

06 Assembly conditions

Agree electrical, mechanical and temperature verification for the finished assembly rather than using a bulk-material rating.

Send the part number, drawing or sample to confirm the replacement configuration and sourcing plan.