Branched end layout分支端头布局
Conductors separate toward different ends, creating individual connection points. Branch lengths and directions can follow the equipment modules.导线向不同端头分出，形成独立接入位置。各支路可围绕设备模块分别安排长度与方向。
Drag-Chain Cable拖链电缆
Servo Drive Connector & Branch Terminal Harness伺服驱动接头与分支端子线束
Servo Drive Connector & Branch Terminal Harness combines branched end layout, end transition layout, plug-in connection end. Interface, circuit and installation data guide dimensions, material selection and sample review.伺服驱动接头与分支端子线束的结构重点包括分支端头布局、端头转接与组合、插接式端头。接口、电路与安装资料将作为尺寸、物料和样品制作的确认依据。
- Branched end layout分支端头布局
- End transition layout端头转接与组合
- Plug-in connection end插接式端头
CONSTRUCTION结构解析
Conductor, insulation and material choices导体、绝缘与选材要点
Use the servo drive connector & branch terminal harness form as a starting point and confirm these design points against drawings and the actual equipment.以伺服驱动接头与分支端子线束的结构形式为起点，结合图纸和实际设备确认以下设计要点。
End transition layout端头转接与组合
The assembly organizes a transition or combined connection, with end directions, transition sections and fixing arranged around the equipment positions.组件以转接或组合形式组织连接，可围绕两端设备位置安排端头方向、过渡段与固定。
Plug-in connection end插接式端头
The end uses a plug-in form, with clearance arranged for insertion, removal and cable bends.端头采用插接形式，可围绕安装位置安排插入、退出及线缆弯曲空间。
Terminal connection section端子接入部位
Leads use terminal-form ends at the connection points. Orientation, fixing and insulation coverage can follow the equipment assembly.引线以端子形式接入相应连接位置，可按设备装配方式安排端头方向、固定和绝缘覆盖。
CONFIGURATION结构与选配
Construction & customization options结构与定制配置
The table describes the construction and available configuration choices. Materials, dimensions, circuits and inspection requirements are agreed for each project.以下说明展示结构与可配置内容。具体材料、尺寸、电路和检验要求按项目确认。
| Dynamic-duty cable type and source specification电缆动态使用型号与来源规格 | Use an exact cable model with documented dynamic-duty scope.使用明确标注动态用途的准确电缆型号。 |
|---|---|
| Carrier radius, travel, speed and acceleration拖链半径、行程、速度和加速度 | Provide carrier radius, travel, speed, acceleration and installation orientation.提供拖链半径、行程、速度、加速度和安装姿态。 |
| Cycle target, test conditions and temperature循环目标、测试条件与温度 | State cycle targets with temperature, radius and motion test conditions.循环目标须带温度、半径及动作试验条件。 |
| Carrier separation, fill and end fixing拖链分隔、填充及两端固定 | Define carrier separators, filling, end fixing and strain relief.定义拖链分隔、填充与两端固定和应力消除。 |
| Installation and operating boundary安装与使用边界 | Provide motion, circuits, carrier, endpoints, environment and cycle target.请提供运动、回路、拖链、端点、环境与循环目标。 |
| Sample and release basis样品与放行依据 | Release records the complete moving cable system and agreed cycle evidence.放行记录包含完整运动线缆系统与约定循环证据。 |
APPLICATIONS连接的应用
Application directions应用方向
These are connection directions for project discussion. Suitability depends on interfaces, circuits, installation conditions and project validation; configuration can be adapted to the equipment.以下为可讨论的连接方向。实际适用性取决于接口、电路、安装环境和项目验证，可按设备需求调整。
Routing and retention on moving equipment移动设备的走线与固定
Define travel, speed and retention at both ends of moving connections. Set separate targets and validation conditions for bending and torsion. Use an exact cable model with documented dynamic-duty scope.移动连接需明确动作行程、速度和两端固定，动态弯曲与扭转应分别设定目标和验证条件。选配时，使用明确标注动态用途的准确电缆型号。
Internal machine connections and service设备机内连接与维护
Keep internal connections clear of working zones and moving parts. Allow appropriate cable length between supports, interfaces and service paths. Provide carrier radius, travel, speed, acceleration and installation orientation.设备机内连接要避开加工区与运动部件，并在固定点、接口和检修路径之间保留合理线缆余量。选配时，提供拖链半径、行程、速度、加速度和安装姿态。
Robot-arm and moving-module connections机械臂与移动模块连接
Coordinate cables on moving modules with joint motion and tool clearance. Review cable type and cycle targets against the actual movement profile. State cycle targets with temperature, radius and motion test conditions.移动模块的线缆安排需与关节动作和工具空间协调，线缆型号与循环目标应按实际运动谱评审。选配时，循环目标须带温度、半径及动作试验条件。
Module wiring within enclosures机箱内部的模块配线
Coordinate board positions, module removal and wire bends within the enclosure. Preserve insulation clearance and support behind each termination. Define carrier separators, filling, end fixing and strain relief.机箱内部配线需要协调板卡位置、模块拆装和导线转弯空间；端接后的绝缘与支撑不能被外壳挤压。选配时，定义拖链分隔、填充与两端固定和应力消除。
Shield layers and end terminations屏蔽层与端部接续
Define shield coverage, drain wires and grounding method. Treat shield-continuity checks and system interference testing as separate tasks. Use an exact cable model with documented dynamic-duty scope.屏蔽选择需要明确覆盖结构、排流线和接地方式，屏蔽连续性检查与整机抗干扰试验应分别定义。选配时，使用明确标注动态用途的准确电缆型号。
Cable exits and nearby support电缆出口与近端支撑
Keep bending loads away from contacts through appropriate rear support. Review exit angle, retention distance and boot dimensions with the enclosure. Provide carrier radius, travel, speed, acceleration and installation orientation.端头后方的支撑要避免把弯折载荷直接传到接点，出线角度、固定距离和尾套尺寸需与机壳一起评审。选配时，提供拖链半径、行程、速度、加速度和安装姿态。
ENGINEERING & PRODUCTION工程与制造
Adapt the connection to your equipment.围绕设备，调整连接细节。
Touched by me, better it’ll beTouched by me, better it’ll be
Custom wire harness manufacturing in China中国工厂 · 定制线束制造
Our China factory supports drag-chain cable projects through custom wire harness manufacturing and OEM/ODM development. Interface, circuit and installation data guide material selection, sample builds and manufacturing-document approval before repeat production.Super Smile-Tech 中国工厂围绕拖链电缆的项目需求提供定制线束制造与 OEM/ODM 支持。我们从接口、电路与安装资料开始，协同物料选配、样品制作和制造文件确认，再按批准要求组织重复生产。
Define conductors and layer construction定义导体与层结构
Use an exact cable model with documented dynamic-duty scope. Fixed-installation servo cable is not drag-chain cable.使用明确标注动态用途的准确电缆型号。 固定安装伺服线不能当拖链线。
Match the actual installation duty匹配实际敷设工况
Provide carrier radius, travel, speed, acceleration and installation orientation. Cycle figures must identify radius, speed and test conditions.提供拖链半径、行程、速度、加速度和安装姿态。 循环数字需对应半径、速度和试验条件。
Confirm material and inspection documents确认材料与检验文件
State cycle targets with temperature, radius and motion test conditions. Drag-chain flex ratings do not automatically include torsion.循环目标须带温度、半径及动作试验条件。 拖链弯折额定不自动包含扭转。
PRODUCT QUESTIONS产品问答
Product & customization questions产品与定制常见问题
Is fixed-installation servo cable equivalent to carrier cable?固定安装伺服线等同于拖链线吗？
Fixed-installation servo cable is not drag-chain cable. Use an exact cable model with documented dynamic-duty scope.固定安装伺服线不能当拖链线。使用明确标注动态用途的准确电缆型号。
Can cycle counts be compared without test conditions?循环数字可以脱离试验条件比较吗？
Cycle figures must identify radius, speed and test conditions. Provide carrier radius, travel, speed, acceleration and installation orientation.循环数字需对应半径、速度和试验条件。提供拖链半径、行程、速度、加速度和安装姿态。
Does a carrier bending rating include robot torsion?拖链弯折额定包含机器人扭转吗？
Drag-chain flex ratings do not automatically include torsion. State cycle targets with temperature, radius and motion test conditions.拖链弯折额定不自动包含扭转。循环目标须带温度、半径及动作试验条件。
Start with your interface and installation requirements从您的接口与安装需求开始
Share mating interfaces, a circuit table, target lengths or a sample for the servo drive connector & branch terminal harness. We can use them to review configuration and sample requirements.提供伺服驱动接头与分支端子线束的对插接口、回路表、目标长度或参考样品，我们据此梳理选配与样品确认事项。