Circular connection end圆形连接端
The end uses a circular interface form, with connection positions planned around mating direction, retention and cable exit.端头具有圆形接口形式，可围绕对插方向、端部固定和线缆出口规划连接位置。
Turbo Actuator Harness涡轮执行器线束
Actuator Circular to Rectangular Calibration Harness执行器圆形转矩形校准线束
Actuator Circular to Rectangular Calibration Harness combines circular connection end, rectangular interface form, end transition layout. Interface, circuit and installation data guide dimensions, material selection and sample review.执行器圆形转矩形校准线束的结构重点包括圆形连接端、矩形接口外形、端头转接与组合。接口、电路与安装资料将作为尺寸、物料和样品制作的确认依据。
- Circular connection end圆形连接端
- Rectangular interface form矩形接口外形
- End transition layout端头转接与组合
CONSTRUCTION结构解析
Connection structure and design details连接结构与设计要点
Use the actuator circular to rectangular calibration harness form as a starting point and confirm these design points against drawings and the actual equipment.以执行器圆形转矩形校准线束的结构形式为起点，结合图纸和实际设备确认以下设计要点。
Rectangular interface form矩形接口外形
The rectangular interface form allows end position and service clearance to follow the mating face, latch and cable exit.接口采用矩形轮廓，可围绕插入面、卡扣与线束出口安排端头位置和拆装空间。
End transition layout端头转接与组合
The assembly organizes a transition or combined connection, with end directions, transition sections and fixing arranged around the equipment positions.组件以转接或组合形式组织连接，可围绕两端设备位置安排端头方向、过渡段与固定。
Interface and function review接口与功能确认
Similar actuator shapes can use different pinouts外形相同执行器可能采用不同针序
CONFIGURATION结构与选配
Construction & customization options结构与定制配置
The table describes the construction and available configuration choices. Materials, dimensions, circuits and inspection requirements are agreed for each project.以下说明展示结构与可配置内容。具体材料、尺寸、电路和检验要求按项目确认。
| Turbo actuator brand, full model and revision涡轮执行器品牌、完整型号与版本 | Identify the mating interface from the full actuator model and revision.执行器完整型号及版本识别对插接口。 |
|---|---|
| Vehicle, actuator or tester pinout车端、执行器端或测试端针脚 | Define vehicle, actuator and tester pin maps separately.车端、执行器端与测试端分别定义针图。 |
| Power, position-feedback and control-signal type电源、位置反馈与控制信号类型 | Use device documentation for power, position feedback and control method.供电、位置反馈及控制方式以设备资料为准。 |
| Connector locking, thermal zone and lead length连接器锁止、热区与线长 | Select locking, thermal protection and length for the engine installation zone.锁止、温度与路线长度按发动机安装区选配。 |
| Circuit and revision reference电路与版本依据 | Provide actuator and turbocharger part numbers, connector views, circuit definition, cable length, routing environment and quantity.请提供执行器与增压器料号、接口照片、回路定义、线长、布线环境及数量。 |
| Sample and manufacturing configuration样品与制造配置 | Confirm mating components and wiring, approve the sample, then release controlled production and agreed inspection records.确认对插件及接线，完成样件认可后，按受控文件生产并提交约定检验记录。 |
APPLICATIONS连接的应用
Application directions应用方向
These are connection directions for project discussion. Suitability depends on interfaces, circuits, installation conditions and project validation; configuration can be adapted to the equipment.以下为可讨论的连接方向。实际适用性取决于接口、电路、安装环境和项目验证，可按设备需求调整。
Actuator service pigtails执行器维修尾线
Define splices and length for the exact actuator interface. Identify the mating interface from the full actuator model and revision.按准确执行器接口定义接续与长度。选配时，执行器完整型号及版本识别对插接口。
Engine-side connections发动机侧连接
Configure heat, locking and abrasion protection together. Define vehicle, actuator and tester pin maps separately.热区、锁止与磨损防护需要同时配置。选配时，车端、执行器端与测试端分别定义针图。
Service-test connections维修测试接入
Confirm tester pinouts and supply protection for the tool used. Use device documentation for power, position feedback and control method.测试端针图与供电保护按所用工具确认。选配时，供电、位置反馈及控制方式以设备资料为准。
Termination review for actuator extensions执行器延伸线的端接评审
For actuator extensions, compare the original connector, contacts, wire size and crimping. Confirm length and hot-zone fixing from the equipment layout. Select locking, thermal protection and length for the engine installation zone.执行器延伸线需核对原接头、端子、线规和压接方式，线长及热区固定按设备布局确认。选配时，锁止、温度与路线长度按发动机安装区选配。
Existing interface replacement既有接口替换
Define replacement only after matching actuator revision and mating part. Identify the mating interface from the full actuator model and revision.执行器版本和对插端一致后再确定替换配置。选配时，执行器完整型号及版本识别对插接口。
Equipment-project leads设备项目用连接线
Confirm control interfaces/environment separately for vehicle and other equipment use. Define vehicle, actuator and tester pin maps separately.车用与其他设备应用分别确认控制接口和环境。选配时，车端、执行器端与测试端分别定义针图。
ENGINEERING & PRODUCTION工程与制造
Adapt the connection to your equipment.围绕设备，调整连接细节。
Touched by me, better it’ll beTouched by me, better it’ll be
Custom wire harness manufacturing in China中国工厂 · 定制线束制造
Our China factory supports turbo actuator harness projects through custom wire harness manufacturing and OEM/ODM development. Interface, circuit and installation data guide material selection, sample builds and manufacturing-document approval before repeat production.Super Smile-Tech 中国工厂围绕涡轮执行器线束的项目需求提供定制线束制造与 OEM/ODM 支持。我们从接口、电路与安装资料开始，协同物料选配、样品制作和制造文件确认，再按批准要求组织重复生产。
Turbo actuator brand, full model and revision涡轮执行器品牌、完整型号与版本
Identify the mating interface from the full actuator model and revision.执行器完整型号及版本识别对插接口。
Vehicle, actuator or tester pinout车端、执行器端或测试端针脚
Define vehicle, actuator and tester pin maps separately.车端、执行器端与测试端分别定义针图。
Connector locking, thermal zone and lead length连接器锁止、热区与线长
Select locking, thermal protection and length for the engine installation zone.锁止、温度与路线长度按发动机安装区选配。
PRODUCT QUESTIONS产品问答
Product & customization questions产品与定制常见问题
Can the same harness fit every VGT or VNT actuator?同一线束能适配所有 VGT 或 VNT 执行器吗？
No. Match the exact actuator, mating connector, circuit assignment and installation. A family name or similar housing is only a starting point.不能。需要匹配准确执行器、对插件、回路分配和安装条件，系列名称或相似壳体只是识别起点。
Does replacing the lead remove the need for calibration?更换连接线就不需要标定了吗？
No such assumption should be made. Wiring repair and actuator calibration are different operations; follow the equipment-specific service procedure.不能这样推断。接线维修与执行器标定是不同操作，应遵循具体设备的维修程序。
Can you make a cable from an existing sample?可以按现有样品制作连接线吗？
Yes, subject to authorization and confirmation of the interfaces, circuit, materials, dimensions and inspection requirements. Unknown pin functions need documentation.可以，但需具备使用授权，并确认接口、回路、材料、尺寸和检验要求。未知针脚功能仍需文件依据。
Start with your interface and installation requirements从您的接口与安装需求开始
Share mating interfaces, a circuit table, target lengths or a sample for the actuator circular to rectangular calibration harness. We can use them to review configuration and sample requirements.提供执行器圆形转矩形校准线束的对插接口、回路表、目标长度或参考样品，我们据此梳理选配与样品确认事项。